1. Cut the cartridge nozzle tip as shown in the figure, and set the adhesive in the sealant gun.
|
(1) |
10 mm (0.39 in) |
|
(2) |
8 mm (0.31 in) |
2. Prepare and clean the adhesion surfaces of the glass and body using the same procedures as for the windshield glass. 
3. Install the dam rubber.
|
(1) |
Locating pin |
|
(2) |
Dam rubber |
|
(3) |
16 mm (0.63 in) |
|
(4) |
45 mm (1.77 in) |
4. Install the molding.
(1) Align the molding and glass corners, and adhere together.
(2) Because the lower end of the molding can become removed easily, affix the contact surfaces of the glass and molding with an adhesive agent.
Adhesive:
Cemedine
Cemedine 3000 (jelly type) or equivalent
|
(1) |
Rear gate glass |
|
(2) |
Molding |
|
(3) |
Adhesive application area |
5. Using the same procedures as for the windshield glass, apply primer to the glass and body.
6. Apply adhesive in the same procedure as for the windshield glass.
|
(1) |
Locating pin |
|
(2) |
Dam rubber |
|
(3) |
Fastener |
|
(4) |
Adhesive |
|
(5) |
Rubber spacer |
|
(6) |
Molding |
|
A-A |
Upper end area |
|
B-B |
Lower end area |
|
C-C |
Side area |
|
D-D |
Lower end area |
|
(1) |
Glass |
|
(2) |
Adhesive |
|
(3) |
Dam rubber |
|
(4) |
Fastener |
|
(5) |
Molding |
7. Attach the fastener to the rear gate panel.
8. Insert the glass locating pins in the rear gate panel holes, and push the area around the locating pins to affix the glass in place.
9. Push lightly on the area around the fastener and spacer to seal.
10. After completion of all work, allow the vehicle to stand for about 24 hours.
NOTE:
• When door is opened/closed after glass is bonded, always lower the door glass first, and then open/close it carefully.
• Move the vehicle slowly.
• For minimum drying time and vehicle standing time before driving after bonding, follow instructions or instruction manual from the adhesive manufacturer.
11. After curing of adhesive, pour the water on external surface of vehicle to check that there are no water leaks.
NOTE:
When a vehicle is returned to the user, tell him or her that the vehicle should not be subjected to heavy impact for at least three days.
12. Connect the rear defogger terminals.
13. Install the rear wiper.
14. Install the roof spoiler.