HVAC SYSTEM (HEATER, VENTILATOR AND A/C) > General Description

COMPONENT

1. HEATER COOLING UNIT

Auto A/C model (LHD gasoline engine model)

(1)

Expansion valve

(13)

Drain hose

(25)

Aspirator

(2)

Gasket

(14)

Mode actuator

(26)

Air mix actuator

(3)

Grommet

(15)

Heater core pipe

(27)

O-ring

(4)

Case

(16)

Heater pipe cover

(28)

Mode main lever

(5)

O-ring

(17)

Heater core cover

(29)

Vent door link

(6)

Evaporator pipe

(18)

O-ring

(30)

Defroster door link

(7)

Evaporator

(19)

Clamp

(31)

Mode link

(8)

Lining

(20)

Heater core

   

(9)

Evaporator sensor

(21)

Pipe clamp

Tightening torque:N·m (kgf-m, ft-lb)

(10)

Evaporator pipe cover

(22)

Foot duct (LH)

T1:

5.0 (0.5, 3.7)

(11)

Evaporator cover

(23)

Foot duct (RH)

T2:

6.68 (0.7, 4.9)

(12)

Power transistor

(24)

Heater case

T3:

7.5 (0.76, 5.5)

Auto A/C model (LHD diesel engine model)

(1)

Expansion valve

(16)

Heater pipe cover

(31)

Mode link

(2)

Gasket

(17)

Heater core cover

(32)

Foot duct inner (LH)

(3)

Grommet

(18)

O-ring

(33)

Mini PTC heater LH

(4)

Case

(19)

Clamp

(34)

Foot duct inner (RH)

(5)

O-ring

(20)

Heater core

(35)

Mini PTC heater RH

(6)

Evaporator pipe

(21)

Pipe clamp

(36)

PTC heater

(7)

Evaporator

(22)

Foot duct (LH)

(37)

Harness cover

(8)

Lining

(23)

Foot duct (RH)

(38)

Harness

(9)

Evaporator sensor

(24)

Heater case

   

(10)

Evaporator pipe cover

(25)

Aspirator

Tightening torque:N·m (kgf-m, ft-lb)

(11)

Evaporator cover

(26)

Air mix actuator

T1:

5.0 (0.5, 3.7)

(12)

Power transistor

(27)

O-ring

T2:

6.68 (0.7, 4.9)

(13)

Drain hose

(28)

Mode main lever

T3:

7.5 (0.76, 5.5)

(14)

Mode actuator

(29)

Vent door link

   

(15)

Heater pipe

(30)

Defroster door link

   

Auto A/C model (RHD gasoline engine model)

(1)

Expansion valve

(13)

Drain hose

(25)

Aspirator

(2)

Gasket

(14)

Mode actuator

(26)

Air mix actuator

(3)

Grommet

(15)

Heater core pipe

(27)

O-ring

(4)

Case

(16)

Heater pipe cover

(28)

Mode main lever

(5)

O-ring

(17)

Heater core cover

(29)

Vent door link

(6)

Evaporator pipe

(18)

O-ring

(30)

Defroster door link

(7)

Evaporator

(19)

Clamp

(31)

Mode link

(8)

Lining

(20)

Heater core

   

(9)

Evaporator sensor

(21)

Pipe clamp

Tightening torque:N·m (kgf-m, ft-lb)

(10)

Evaporator pipe cover

(22)

Foot duct (LH)

T1:

5.0 (0.5, 3.7)

(11)

Evaporator cover

(23)

Foot duct (RH)

T2:

6.68 (0.7, 4.9)

(12)

Power transistor

(24)

Heater case

T3:

7.5 (0.76, 5.5)

Auto A/C model (RHD diesel engine model)

(1)

Expansion valve

(16)

Heater pipe cover

(31)

Mode link

(2)

Gasket

(17)

Heater core cover

(32)

Foot duct inner (LH)

(3)

Grommet

(18)

O-ring

(33)

Mini PTC heater LH

(4)

Case

(19)

Clamp

(34)

Foot duct inner (RH)

(5)

O-ring

(20)

Heater core

(35)

Mini PTC heater RH

(6)

Evaporator pipe

(21)

Pipe clamp

(36)

PTC heater

(7)

Evaporator

(22)

Foot duct (LH)

(37)

Harness cover

(8)

Lining

(23)

Foot duct (RH)

(38)

Harness

(9)

Evaporator sensor

(24)

Heater case

   

(10)

Evaporator pipe cover

(25)

Aspirator

Tightening torque:N·m (kgf-m, ft-lb)

(11)

Evaporator cover

(26)

Air mix actuator

T1:

5.0 (0.5, 3.7)

(12)

Power transistor

(27)

O-ring

T2:

6.68 (0.7, 4.9)

(13)

Drain hose

(28)

Mode main lever

T3:

7.5 (0.76, 5.5)

(14)

Mode actuator

(29)

Vent door link

   

(15)

Heater pipe

(30)

Defroster door link

   

Manual A/C model (RHD model)

(1)

Expansion valve

(13)

Drain hose

(24)

Plate (Model without A/C)

(2)

Gasket

(14)

Heater core pipe

(25)

O-ring

(3)

Grommet

(15)

Heater pipe cover

(26)

Mode main lever

(4)

Case

(16)

Heater core cover

(27)

Vent door link

(5)

O-ring

(17)

O-ring

(28)

Defroster door link

(6)

Evaporator pipe

(18)

Clamp

(29)

Mode link

(7)

Evaporator

(19)

Heater core

   

(8)

Lining

(20)

Pipe clamp

Tightening torque:N·m (kgf-m, ft-lb)

(9)

Thermostat

(21)

Foot duct (LH)

T1:

5.0 (0.5, 3.7)

(10)

Evaporator pipe cover

(22)

Foot duct (RH)

T2:

6.68 (0.7, 4.9)

(11)

Evaporator cover

(23)

Heater case

T3:

7.5 (0.76, 5.5)

(12)

Resistor

       

2. BLOWER MOTOR UNIT

LHD model

(1)

Lining

(6)

Hose

(11)

Relay holder bracket

(2)

Upper case

(7)

Lower case

   

(3)

Intake door actuator

(8)

Lining

Tightening torque:N·m (kgf-m, ft-lb)

(4)

Filter

(9)

Intake door link

T:

7.5 (0.76, 5.5)

(5)

Blower motor ASSY

(10)

Relay bracket

   

RHD model

(1)

Lining

(6)

Hose

(11)

Relay holder bracket

(2)

Upper case

(7)

Lower case

   

(3)

Intake door actuator

(8)

Lining

Tightening torque:N·m (kgf-m, ft-lb)

(4)

Filter

(9)

Intake door link

T:

7.5 (0.76, 5.5)

(5)

Blower motor ASSY

(10)

Relay bracket

   

3. CONTROL MODULE

Auto A/C model

(1)

FRESH/RECIRC switch

(5)

Air flow control dial

Tightening torque:N·m (kgf-m, ft-lb)

(2)

Rear window defogger switch

(6)

Temperature adjustment dial

T:

2 (0.2, 1.48)

(3)

A/C switch

(7)

Control case

   

(4)

Fan dial

       

Manual A/C model

(1)

Panel

(6)

Rear window defogger switch

(11)

Valve

(2)

Air flow control dial

(7)

FRESH/RECIRC switch

   

(3)

Fan dial

(8)

Switch board

Tightening torque:N·m (kgf-m, ft-lb)

(4)

Temperature adjustment dial

(9)

Mode switch cable

T:

2 (0.2, 1.48)

(5)

A/C switch

(10)

Temperature control cable

   

4. AIR CONDITIONING UNIT

LHD model

(1)

Condenser

(5)

O-ring

Tightening torque:N·m (kgf-m, ft-lb)

(2)

Hose (High-pressure)

(6)

Clamp

T1:

7.5 (0.76, 5.5)

(3)

Hose (Low-pressure)

(7)

Pipe

T2:

10 (1.0, 7.4)

(4)

Compressor

       

RHD model

(1)

Condenser

(5)

O-ring

Tightening torque:N·m (kgf-m, ft-lb)

(2)

Hose (High-pressure)

(6)

Clamp

T1:

7.5 (0.76, 5.5)

(3)

Hose (Low-pressure)

(7)

Pipe

T2:

10 (1.0, 7.4)

(4)

Compressor

       

5. COMPRESSOR

Gasoline engine model

(1)

Compressor bracket

(4)

Compressor bracket (non-turbo model)

Tightening torque:N·m (kgf-m, ft-lb)

(2)

Compressor

(5)

Compressor bracket (turbo model)

T1:

26.5 (2.7, 19.5)

(3)

V-belt (4 PK)

   

T2:

36 (3.7, 26.6)

Diesel engine model

(1)

Generator bracket

(3)

V-belt (7 PK)

Tightening torque:N·m (kgf-m, ft-lb)

(2)

Compressor

   

T:

25 (2.5, 18.4)

6. HEATER DUCT

(1)

Front defroster nozzle

(4)

Side vent duct (RH)

(7)

Rear heater duct (LH)

(2)

Side defroster duct

(5)

Center vent duct

(8)

Rear heater duct (RH)

(3)

Side vent duct (LH)

(6)

Center vent duct front

(9)

Rear heater duct center