1. Remove the manual transmission assembly from the vehicle. 
2. Remove the back-up light switch and neutral position switch.
3. Remove the transfer case together with the extension case assembly.
4. Remove the extension case assembly.
5. Pull out the straight pin.
|
(A) |
Selector lever COMPL |
|
(B) |
Straight pin |
6. Use the ST to push out the spring pin and remove the selector lever COMPL.
| ST 398791700 | SPRING PIN REMOVER 2 |
|
(A) |
Selector lever COMPL |
|
(B) |
Selector arm No. 2 |
|
(C) |
Spring pin |
7. Pull out the selector arm No. 2 from neutral set spring.
|
(A) |
Selector arm No. 2 |
|
(B) |
Neutral set spring |
8. Remove the shifter arm collar and neutral set spring from transfer case.
|
(A) |
Shifter arm collar |
|
(B) |
Neutral set spring |
9. Remove the shifter arm No. 2, washers and thrust bearing from transfer case.
|
(A) |
Shifter arm No. 2 |
|
(B) |
Washer |
|
(C) |
Thrust bearing |
10. Use the ST to push out the spring pin and remove the shifter arm and selector arm.
| ST 398791700 | SPRING PIN REMOVER 2 |
|
(A) |
Shifter arm |
|
(B) |
Selector arm |
|
(C) |
Spring pin |
11. Using screwdriver, remove the oil seal from transfer case.
NOTE:
The illustration shows the oil seal of selector lever COMPL. Perform the same procedures for removing the shifter arm No. 2.
|
(A) |
Oil seal |
12. Remove the plunger and check ball spring from transmission cover.
|
(A) |
Plunger |
|
(B) |
Checking ball spring |
|
(C) |
Transmission cover |
|
(D) |
Seal ring |
|
(E) |
Seal bolt |