MANUAL TRANSMISSION AND DIFFERENTIAL(6MT) > Drive Pinion Shaft Assembly

ADJUSTMENT

1. THRUST BEARING PRELOAD

1. Select a suitable adjusting washer No. 1 so that dimension (H) will be zero in a visual check. Position the washer (20 × 31 × 4) and lock washer (20 × 31 × 2.3) and attach the lock nut (20 × 11).

2. Using the ST1, ST2 and ST3, tighten the new lock nut to the specified torque.

ST1    18680AA020 HOLDER
ST2    18667AA020 HOLDER
ST3    18662AA010 SOCKET (27)

Tightening torque:

126 N·m (12.8 kgf-m, 92.9 ft-lb)

3. After removing the ST2 used in step 2), measure the starting torque using torque driver.

ST1    18680AA020 HOLDER
ST3    18662AA010 SOCKET (27)

Starting torque:

0.3 — 0.8 N·m (0.03 — 0.08 kgf-m, 0.2 — 0.6 ft-lb)

4. If the starting torque is not within the specified limit, select new adjusting washer No. 1 and recheck starting torque.

(A)

Adjusting washer No. 1

(B)

Adjusting washer No. 2

Adjusting washer No. 1

Part No.

Thickness mm (in)

803025071

2.925 (0.1152)

803025072

2.950 (0.1161)

803025073

2.975 (0.1171)

803025074

3.000 (0.1181)

803025075

3.025 (0.1191)

803025076

3.050 (0.1201)

803025077

3.075 (0.1211)

5. If the specified starting torque cannot be obtained by the selection of washer No. 1, select adjusting washer No. 2 from the list below. Repeat steps 1) through 4) to adjust starting torque.

(A)

Adjusting washer No. 1

(B)

Adjusting washer No. 2

Starting torque

Dimension H

Adjusting washer No. 2

Low

Small

Select thicker one.

High

Large

Select thinner one.

Adjusting washer No. 2

Part No.

Thickness mm (in)

803025070

2.850 (0.1122)

803025074

3.000 (0.1181)

803025078

3.150 (0.1240)

6. Recheck that the starting torque is within the specified range, then crimp the lock nut at four positions.