1. Install the 1st-2nd fork rod into 1st-2nd shifter fork through the hole on the rear of transmission case.
2. Align the holes in the rod and the fork, and drive the new spring pin into these holes using the ST to fix.
| ST 398791700 | SPRING PIN REMOVER 2 |
|
(A) |
1st-2nd shifter fork |
|
(B) |
1st-2nd fork rod |
|
(C) |
Spring pin |
3. Attach the 3rd-4th fork rod into 3rd-4th shifter fork through the hole on the rear of transmission case.
4. Align the holes in the rod and the fork, and drive the new spring pin into these holes using the ST to fix.
NOTE:
• Set other rods to neutral.
• Check that the positions of interlock plunger is correct.
| ST 398791700 | SPRING PIN REMOVER 2 |
|
(A) |
3rd-4th shifter fork |
|
(B) |
3rd-4th fork rod |
|
(C) |
Spring pin |
5. Install the 5th-6th fork rod into 5th-6th shifter fork, then insert through the hole on the rear of transmission case. Align the hole of the 5th-6th shifter fork with the hole on the transmission case, then insert the reverse fork rod to install the reverse shifter fork.
6. Align the holes in the rod and the fork, and drive the new spring pin into these holes using the ST to fix.
NOTE:
• Set other rods to neutral.
• Check that the positions of interlock plunger is correct.
| ST 398791700 | SPRING PIN REMOVER 2 |
|
(A) |
5th-6th shifter fork |
|
(B) |
Reverse shifter fork |
|
(C) |
Spring pin |
|
(D) |
5th-6th fork rod |
|
(E) |
Reverse fork rod |
7. Install the check ball plugs, check ball springs and check balls.
Tightening torque:
20 N·m (2.0 kgf-m, 14.8 ft-lb)
|
(A) |
1st-2nd |
|
(B) |
3rd-4th |
|
(C) |
5th-6th |
|
(D) |
Rev. |
8. Install the front differential assembly. 
9. Install the main shaft assembly for single-range.
10. Install the drive pinion shaft assembly.
11. Install the transmission case.
12. Install the transfer case together with the extension case assembly.
13. Install the back-up light switch and neutral position switch.
14. Install the manual transmission assembly to the vehicle.