MANUAL TRANSMISSION AND DIFFERENTIAL(6MT) > General Description
|
(1) |
Transmission case ASSY |
(7) |
Oil level gauge |
Tightening torque:N·m (kgf-m, ft-lb) | |
|
(2) |
Gasket |
(8) |
Transmission case cover |
T1: |
13 (1.3, 9.6) |
|
(3) |
Drain plug |
(9) |
Clip |
T2: |
18 (1.8, 13.3) |
|
(4) |
Harness bracket |
(10) |
Bracket |
T3: |
44 (4.5, 32.5) (Aluminum gasket silver) |
|
(5) |
Clamp |
(11) |
Ground cable |
70 (7.1, 51.6) (Copper gasket brown) | |
|
(6) |
Pitching stopper bracket |
(12) |
Select bracket |
70 (7.1, 51.6) (Metal gasket black) | |
Transmission case tightening torque
|
|
Bolt No. |
Bolt size mm |
Tightening torque N·m (kgf-m, ft-lb) |
|
(5) — (15) |
8 |
25 (2.5, 18.4) | |
|
(1) — (4) (16), (17) |
10 |
40 (4.1, 29.5) |
|
(1) |
Drive pinion shaft |
(15) |
1st-2nd shifting insert key |
(29) |
Lock nut |
|
(2) |
Roller bearing |
(16) |
1st-2nd coupling sleeve |
(30) |
Adjusting washer |
|
(3) |
Washer |
(17) |
Outer baulk ring |
(31) |
Thrust bearing |
|
(4) |
Thrust bearing |
(18) |
2nd synchro cone |
(32) |
Differential bevel gear sleeve |
|
(5) |
Needle bearing |
(19) |
Inner baulk ring |
(33) |
Adjusting washer |
|
(6) |
Driven shaft |
(20) |
2nd driven gear |
(34) |
Lock washer |
|
(7) |
Key |
(21) |
2nd driven gear bushing |
(35) |
Lock nut |
|
(8) |
Drive pinion collar |
(22) |
3rd-4th driven gear |
||
|
(9) |
Needle bearing |
(23) |
Driven pinion shim |
Tightening torque:N·m (kgf-m, ft-lb) | |
|
(10) |
1st driven gear |
(24) |
Double taper roller bearing |
T1: |
30 (3.1, 22.1) |
|
(11) |
Inner baulk ring |
(25) |
5th driven gear |
T2: |
126 (12.8, 92.9) |
|
(12) |
1st synchro cone |
(26) |
Drive pinion spacer |
T3: |
440 (44.9, 324.5) |
|
(13) |
Outer baulk ring |
(27) |
6th driven gear |
||
|
(14) |
1st-2nd synchronizer hub |
(28) |
Ball bearing |
||
3. MAIN SHAFT FOR SINGLE-RANGE
|
(1) |
Oil seal |
(18) |
5th needle bearing race |
(35) |
Needle bearing |
|
(2) |
Needle bearing |
(19) |
Needle bearing |
(36) |
Reverse idler gear No. 2 |
|
(3) |
Transmission main shaft |
(20) |
Main shaft rear plate |
(37) |
Reverse shifting insert key |
|
(4) |
Needle bearing |
(21) |
5th drive gear |
(38) |
Reverse coupling sleeve |
|
(5) |
3rd drive gear |
(22) |
5th baulk ring |
(39) |
Baulk ring |
|
(6) |
Inner baulk ring |
(23) |
5th-6th synchronizer hub |
(40) |
Reverse idler gear |
|
(7) |
3rd synchro cone |
(24) |
5th-6th shifting insert key |
(41) |
Reverse idler gear collar |
|
(8) |
Outer baulk ring |
(25) |
5th-6th coupling sleeve |
(42) |
Needle bearing |
|
(9) |
3rd-4th coupling sleeve |
(26) |
6th baulk ring |
(43) |
Washer |
|
(10) |
3rd-4th synchronizer hub |
(27) |
6th drive gear |
(44) |
Straight pin |
|
(11) |
3rd-4th shifting insert key |
(28) |
6th needle bearing race |
(45) |
Oil case guide |
|
(12) |
4th baulk ring |
(29) |
Needle bearing |
(46) |
Reverse idler gear bushing |
|
(13) |
4th drive gear |
(30) |
Ball bearing |
(47) |
Snap ring |
|
(14) |
4th needle bearing race |
(31) |
Lock washer |
||
|
(15) |
Needle bearing |
(32) |
Lock nut |
Tightening torque:N·m (kgf-m, ft-lb) | |
|
(16) |
4th gear thrust washer |
(33) |
Reverse idler gear shaft |
T1: |
25 (2.5, 18.4) |
|
(17) |
Double taper roller bearing |
(34) |
Washer |
T2: |
160 (16.3, 118.0) |
4. SHIFTER FORK AND SHIFTER ROD
|
(1) |
Shifter arm |
(8) |
3rd-4th shifter fork |
(15) |
Checking ball plug |
|
(2) |
Selector arm |
(9) |
3rd-4th fork rod |
(16) |
Checking ball spring |
|
(3) |
Spring pin |
(10) |
1st-2nd shifter fork |
(17) |
Check ball |
|
(4) |
Reverse shifter fork |
(11) |
1st-2nd fork rod |
(18) |
Gasket |
|
(5) |
Reverse fork rod |
(12) |
Interlock plunger |
||
|
(6) |
5th-6th shifter fork |
(13) |
Interlock plunger |
Tightening torque:N·m (kgf-m, ft-lb) | |
|
(7) |
5th-6th fork rod |
(14) |
Interlock plunger |
T: |
20 (2.0, 14.8) |
5. TRANSFER CASE AND EXTENSION
|
(1) |
Shifter arm |
(14) |
Ball bearing |
(27) |
Oil guide |
|
(2) |
Interlock plate |
(15) |
Center differential |
(28) |
Outer race |
|
(3) |
Gasket |
(16) |
Adjusting washer |
(29) |
Outer race |
|
(4) |
Transfer case |
(17) |
Transfer drive gear |
||
|
(5) |
Transmission cover |
(18) |
Ball bearing |
Tightening torque:N·m (kgf-m, ft-lb) | |
|
(6) |
Gasket |
(19) |
Snap ring |
T1: |
15 (1.5, 11.1) |
|
(7) |
Gasket |
(20) |
Extension case |
T2: |
20 (2.0, 14.8) |
|
(8) |
Neutral position switch |
(21) |
Bushing |
T3: |
24.5 (2.5, 18.1) |
|
(9) |
Back-up light switch |
(22) |
Oil seal |
T4: |
25 (2.5, 18.4) |
|
(10) |
Roller bearing |
(23) |
Dust cover |
T5: |
26 (2.7, 19.2) |
|
(11) |
Transfer driven gear |
(24) |
Transfer cover |
T6: |
32.3 (3.3, 23.8) |
|
(12) |
Roller bearing |
(25) |
Dust cover |
T7: |
40 (4.1, 29.5) |
|
(13) |
Adjusting washer |
(26) |
Shift bracket |
||
|
(1) |
Selector lever COMPL |
(11) |
Thrust bearing |
(21) |
Seal ring |
|
(2) |
Selector arm No. 2 |
(12) |
Oil seal |
(22) |
Washer |
|
(3) |
Shifter arm collar |
(13) |
Straight pin |
(23) |
Neutral position switch |
|
(4) |
Neutral set spring |
(14) |
Transfer case |
||
|
(5) |
Spring pin |
(15) |
Gasket |
Tightening torque:N·m (kgf-m, ft-lb) | |
|
(6) |
Selector arm |
(16) |
Checking ball spring |
T1: |
6.4 (0.7, 4.7) |
|
(7) |
Shifter arm |
(17) |
Plunger |
T2: |
20 (2.0, 14.8) |
|
(8) |
Shift lever COMPL |
(18) |
Seal bolt |
T3: |
25 (2.5, 18.4) |
|
(9) |
Shifter arm No. 2 |
(19) |
Interlock plate |
T4: |
32.3 (3.3, 23.8) |
|
(10) |
Washer |
(20) |
Transmission cover |
||
|
(1) |
Drive pinion shaft |
(7) |
Differential bevel pinion |
(13) |
Retainer lock plate |
|
(2) |
Hypoid driven gear |
(8) |
Roller bearing |
||
|
(3) |
Pinion shaft |
(9) |
Differential case |
Tightening torque:N·m (kgf-m, ft-lb) | |
|
(4) |
Straight pin |
(10) |
Oil seal |
T1: |
25 (2.5, 18.4) |
|
(5) |
Washer |
(11) |
Differential side retainer |
T2: |
62 (6.3, 45.7) |
|
(6) |
Differential bevel gear |
(12) |
O-ring |
||
|
(1) |
Pitching stopper |
(7) |
Upper cushion rubber |
Tightening torque:N·m (kgf-m, ft-lb) | |
|
(2) |
Spacer |
(8) |
Center crossmember |
T1: |
35 (3.6, 25.8) |
|
(3) |
Lower cushion rubber |
(9) |
Front crossmember |
T2: |
50 (5.1, 36.9) |
|
(4) |
Front plate |
(10) |
Rear cushion rubber |
T3: |
58 (5.9, 42.8) |
|
(5) |
Transmission cushion rubber |
(11) |
Rear plate |
T4: |
70 (7.1, 51.6) |
|
(6) |
Rear crossmember |
T5: |
140 (14.3, 103.3) | ||