MANUAL TRANSMISSION AND DIFFERENTIAL(6MT) > General Description

COMPONENT

1. TRANSMISSION CASE

(1)

Transmission case ASSY

(7)

Oil level gauge

Tightening torque:N·m (kgf-m, ft-lb)

(2)

Gasket

(8)

Transmission case cover

T1:

13 (1.3, 9.6)

(3)

Drain plug

(9)

Clip

T2:

18 (1.8, 13.3)

(4)

Harness bracket

(10)

Bracket

T3:

44 (4.5, 32.5) (Aluminum gasket silver)

(5)

Clamp

(11)

Ground cable

 

70 (7.1, 51.6) (Copper gasket brown)

(6)

Pitching stopper bracket

(12)

Select bracket

 

70 (7.1, 51.6) (Metal gasket black)

Transmission case tightening torque

Bolt No.

Bolt size

mm

Tightening torque N·m (kgf-m, ft-lb)

(5) — (15)

8

25 (2.5, 18.4)

(1) — (4)

(16), (17)

10

40 (4.1, 29.5)

2. DRIVE PINION ASSEMBLY

(1)

Drive pinion shaft

(15)

1st-2nd shifting insert key

(29)

Lock nut

(2)

Roller bearing

(16)

1st-2nd coupling sleeve

(30)

Adjusting washer

(3)

Washer

(17)

Outer baulk ring

(31)

Thrust bearing

(4)

Thrust bearing

(18)

2nd synchro cone

(32)

Differential bevel gear sleeve

(5)

Needle bearing

(19)

Inner baulk ring

(33)

Adjusting washer

(6)

Driven shaft

(20)

2nd driven gear

(34)

Lock washer

(7)

Key

(21)

2nd driven gear bushing

(35)

Lock nut

(8)

Drive pinion collar

(22)

3rd-4th driven gear

   

(9)

Needle bearing

(23)

Driven pinion shim

Tightening torque:N·m (kgf-m, ft-lb)

(10)

1st driven gear

(24)

Double taper roller bearing

T1:

30 (3.1, 22.1)

(11)

Inner baulk ring

(25)

5th driven gear

T2:

126 (12.8, 92.9)

(12)

1st synchro cone

(26)

Drive pinion spacer

T3:

440 (44.9, 324.5)

(13)

Outer baulk ring

(27)

6th driven gear

   

(14)

1st-2nd synchronizer hub

(28)

Ball bearing

   

3. MAIN SHAFT FOR SINGLE-RANGE

(1)

Oil seal

(18)

5th needle bearing race

(35)

Needle bearing

(2)

Needle bearing

(19)

Needle bearing

(36)

Reverse idler gear No. 2

(3)

Transmission main shaft

(20)

Main shaft rear plate

(37)

Reverse shifting insert key

(4)

Needle bearing

(21)

5th drive gear

(38)

Reverse coupling sleeve

(5)

3rd drive gear

(22)

5th baulk ring

(39)

Baulk ring

(6)

Inner baulk ring

(23)

5th-6th synchronizer hub

(40)

Reverse idler gear

(7)

3rd synchro cone

(24)

5th-6th shifting insert key

(41)

Reverse idler gear collar

(8)

Outer baulk ring

(25)

5th-6th coupling sleeve

(42)

Needle bearing

(9)

3rd-4th coupling sleeve

(26)

6th baulk ring

(43)

Washer

(10)

3rd-4th synchronizer hub

(27)

6th drive gear

(44)

Straight pin

(11)

3rd-4th shifting insert key

(28)

6th needle bearing race

(45)

Oil case guide

(12)

4th baulk ring

(29)

Needle bearing

(46)

Reverse idler gear bushing

(13)

4th drive gear

(30)

Ball bearing

(47)

Snap ring

(14)

4th needle bearing race

(31)

Lock washer

   

(15)

Needle bearing

(32)

Lock nut

Tightening torque:N·m (kgf-m, ft-lb)

(16)

4th gear thrust washer

(33)

Reverse idler gear shaft

T1:

25 (2.5, 18.4)

(17)

Double taper roller bearing

(34)

Washer

T2:

160 (16.3, 118.0)

4. SHIFTER FORK AND SHIFTER ROD

(1)

Shifter arm

(8)

3rd-4th shifter fork

(15)

Checking ball plug

(2)

Selector arm

(9)

3rd-4th fork rod

(16)

Checking ball spring

(3)

Spring pin

(10)

1st-2nd shifter fork

(17)

Check ball

(4)

Reverse shifter fork

(11)

1st-2nd fork rod

(18)

Gasket

(5)

Reverse fork rod

(12)

Interlock plunger

 

(6)

5th-6th shifter fork

(13)

Interlock plunger

Tightening torque:N·m (kgf-m, ft-lb)

(7)

5th-6th fork rod

(14)

Interlock plunger

T:

20 (2.0, 14.8)

5. TRANSFER CASE AND EXTENSION

(1)

Shifter arm

(14)

Ball bearing

(27)

Oil guide

(2)

Interlock plate

(15)

Center differential

(28)

Outer race

(3)

Gasket

(16)

Adjusting washer

(29)

Outer race

(4)

Transfer case

(17)

Transfer drive gear

 

(5)

Transmission cover

(18)

Ball bearing

Tightening torque:N·m (kgf-m, ft-lb)

(6)

Gasket

(19)

Snap ring

T1:

15 (1.5, 11.1)

(7)

Gasket

(20)

Extension case

T2:

20 (2.0, 14.8)

(8)

Neutral position switch

(21)

Bushing

T3:

24.5 (2.5, 18.1)

(9)

Back-up light switch

(22)

Oil seal

T4:

25 (2.5, 18.4)

(10)

Roller bearing

(23)

Dust cover

T5:

26 (2.7, 19.2)

(11)

Transfer driven gear

(24)

Transfer cover

T6:

32.3 (3.3, 23.8)

(12)

Roller bearing

(25)

Dust cover

T7:

40 (4.1, 29.5)

(13)

Adjusting washer

(26)

Shift bracket

   

6. SHIFT LINK ASSEMBLY

(1)

Selector lever COMPL

(11)

Thrust bearing

(21)

Seal ring

(2)

Selector arm No. 2

(12)

Oil seal

(22)

Washer

(3)

Shifter arm collar

(13)

Straight pin

(23)

Neutral position switch

(4)

Neutral set spring

(14)

Transfer case

   

(5)

Spring pin

(15)

Gasket

Tightening torque:N·m (kgf-m, ft-lb)

(6)

Selector arm

(16)

Checking ball spring

T1:

6.4 (0.7, 4.7)

(7)

Shifter arm

(17)

Plunger

T2:

20 (2.0, 14.8)

(8)

Shift lever COMPL

(18)

Seal bolt

T3:

25 (2.5, 18.4)

(9)

Shifter arm No. 2

(19)

Interlock plate

T4:

32.3 (3.3, 23.8)

(10)

Washer

(20)

Transmission cover

   

7. FRONT DIFFERENTIAL

(1)

Drive pinion shaft

(7)

Differential bevel pinion

(13)

Retainer lock plate

(2)

Hypoid driven gear

(8)

Roller bearing

   

(3)

Pinion shaft

(9)

Differential case

Tightening torque:N·m (kgf-m, ft-lb)

(4)

Straight pin

(10)

Oil seal

T1:

25 (2.5, 18.4)

(5)

Washer

(11)

Differential side retainer

T2:

62 (6.3, 45.7)

(6)

Differential bevel gear

(12)

O-ring

   

8. TRANSMISSION MOUNTING

(1)

Pitching stopper

(7)

Upper cushion rubber

Tightening torque:N·m (kgf-m, ft-lb)

(2)

Spacer

(8)

Center crossmember

T1:

35 (3.6, 25.8)

(3)

Lower cushion rubber

(9)

Front crossmember

T2:

50 (5.1, 36.9)

(4)

Front plate

(10)

Rear cushion rubber

T3:

58 (5.9, 42.8)

(5)

Transmission cushion rubber

(11)

Rear plate

T4:

70 (7.1, 51.6)

(6)

Rear crossmember

   

T5:

140 (14.3, 103.3)