CLUTCH SYSTEM > Release Bearing and Lever

INSTALLATION

NOTE:

Apply the specified grease to lubricate to the following points before installation.

Contact surface of lever and pivot

Contact surface of lever and bearing

Transmission main shaft spline (Use grease containing molybdenum disulfide.)

1. While pushing the release lever to the pivot and twisting it to both sides, fit the lever spring onto the raised portion of the pivot.

2. Apply grease (KOPR-KOTE: Part No. 003603001) to the contact point of the release lever and operating cylinder.

NOTE:

Observing from the main case hole, check that the lever spring is installed securely.

(A)

Release lever

3. Install the release bearing. (Gasoline non-turbo model)

4. Secure with the two clips. (Gasoline non-turbo model)

5. Install the release bearing. (Gasoline turbo and diesel turbo model)

6. Install the dust cover.

(A)

Release lever

(B)

Dust cover

7. Check the bearing for smooth movement by operating the release lever.

8. Install the transmission assembly.