CLUTCH SYSTEM > General Description

COMPONENT

1. CLUTCH ASSEMBLY

Gasoline engine model

(1)

Dust cover

(7)

Lever spring (turbo model)

(13)

Flywheel

(2)

Lever spring (non-turbo model)

(8)

Pivot (turbo model)

   

(3)

Pivot (non-turbo model)

(9)

Release lever (turbo model)

Tightening torque:N·m (kgf-m, ft-lb)

(4)

Release lever (non-turbo model)

(10)

Release bearing (turbo model)

T1:

16 (1.6, 11.8)

(5)

Clip (non-turbo model)

(11)

Clutch cover

T2:

72 (7.3, 53.1)

(6)

Release bearing (non-turbo model)

(12)

Clutch disc

   

Diesel engine model

(1)

Dust cover

(5)

Release bearing

Tightening torque:N·m (kgf-m, ft-lb)

(2)

Release spring

(6)

Clutch cover

T1:

16 (1.6, 11.8)

(3)

Pivot

(7)

Clutch disc

T2:

(4)

Release lever

(8)

Dual mass flywheel

   

2. CLUTCH PIPE AND HOSE

Gasoline LHD model

(1)

Operating cylinder

(7)

Master cylinder ASSY

Tightening torque:N·m (kgf-m, ft-lb)

(2)

Gasket

(8)

Clevis pin

T1:

7.8 (0.8, 5.8)

(3)

Clutch hose

(9)

Snap pin

T2:

15 (1.5, 11.1)

(4)

Bracket

(10)

Lever

T3:

18 (1.8, 13.3)

(5)

Clip

(11)

Pedal

T4:

25 (2.5, 18.4)

(6)

Clutch pipe

(12)

Clamp

T5:

37 (3.8, 27.3)

Gasoline RHD model

(1)

Operating cylinder

(7)

Clevis pin

Tightening torque:N·m (kgf-m, ft-lb)

(2)

Gasket

(8)

Snap pin

T1:

7.8 (0.8, 5.8)

(3)

Clutch hose

(9)

Pedal

T2:

15 (1.5, 11.1)

(4)

Clip

(10)

Clamp

T3:

18 (1.8, 13.3)

(5)

Clutch pipe

(11)

Bracket

T4:

25 (2.5, 18.4)

(6)

Master cylinder ASSY

   

T5:

37 (3.8, 27.3)

Diesel LHD model

(1)

Operating cylinder

(7)

Master cylinder ASSY

Tightening torque:N·m (kgf-m, ft-lb)

(2)

Gasket

(8)

Clevis pin

T1:

7.8 (0.8, 5.8)

(3)

Clutch hose

(9)

Snap pin

T2:

15 (1.5, 11.1)

(4)

Bracket

(10)

Lever

T3:

18 (1.8, 13.3)

(5)

Clip

(11)

Pedal

T4:

25 (2.5, 18.4)

(6)

Clutch pipe

   

T5:

37 (3.8, 27.3)

Diesel RHD model

(1)

Operating cylinder

(7)

Clutch pipe

Tightening torque:N·m (kgf-m, ft-lb)

(2)

Gasket

(8)

Master cylinder ASSY

T1:

7.8 (0.8, 5.8)

(3)

Clutch hose

(9)

Clevis pin

T2:

15 (1.5, 11.1)

(4)

Bracket

(10)

Snap pin

T3:

18 (1.8, 13.3)

(5)

Clip

(11)

Pedal

T4:

25 (2.5, 18.4)

(6)

Clamp

   

T5:

37 (3.8, 27.3)

3. MASTER CYLINDER

(1)

Reservoir cap

(7)

Piston

Tightening torque:N·m (kgf-m, ft-lb)

(2)

Reservoir tank

(8)

Push rod ASSY

T1:

7.8 (0.8, 5.8)

(3)

Oil seal

(9)

Piston stop ring

T2:

10 (1.0, 7.4)

(4)

Straight pin

(10)

Seat

   

(5)

Master cylinder

(11)

Bleeder screw

   

(6)

Return spring

       

4. OPERATING CYLINDER

Gasoline engine model

(1)

Push rod

(5)

Piston spring

Tightening torque:N·m (kgf-m, ft-lb)

(2)

Boot

(6)

Operating cylinder

T:

7.8 (0.8, 5.8)

(3)

Piston (non-turbo model)

(7)

Bleeder screw

   

(4)

Piston (turbo model)

       

Diesel engine model

(1)

Push rod

(4)

Piston spring

Tightening torque:N·m (kgf-m, ft-lb)

(2)

Boot

(5)

Operating cylinder

T:

7.8 (0.8, 5.8)

(3)

Piston

(6)

Bleeder screw

   

5. CLUTCH PEDAL

LHD model

(1)

Stopper

(10)

Bushing

(19)

Clutch master cylinder bracket

(2)

Pedal bushing

(11)

Assist rod A

(20)

Lever

(3)

Spring pin

(12)

Clip

(21)

Clutch switch (clutch start) (model with push button start)

(4)

Snap pin

(13)

Assist spring

   

(5)

Brake pedal pad

(14)

Assist bushing

Tightening torque:N·m (kgf-m, ft-lb)

(6)

Brake pedal

(15)

Assist rod B

T1:

8 (0.8, 5.9)

(7)

Clevis pin

(16)

Clutch switch (cruise control)

T2:

18 (1.8, 13.3)

(8)

Clutch pedal pad

(17)

Stop light switch

   

(9)

Clutch pedal

(18)

Pedal bracket

   

RHD model

(1)

Clutch switch (cruise control)

(9)

Assist bushing

(17)

Stopper

(2)

Clutch pedal pad

(10)

Assist rod B

(18)

Clutch pedal catcher

(3)

Clutch pedal

(11)

Clutch switch (clutch start) (model with push button start)

   

(4)

Bushing

(12)

Spacer

Tightening torque:N·m (kgf-m, ft-lb)

(5)

Clutch clevis pin

(13)

Pedal bushing

T1:

8 (0.8, 5.9)

(6)

Assist rod A

(14)

Clutch pedal bracket

T2:

18 (1.8, 13.3)

(7)

Snap pin

(15)

Clutch switch harness

T3:

30 (3.1, 22.1)

(8)

Assist spring

(16)

Clip