MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > General Description

PREPARATION TOOL

1. SPECIAL TOOL

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

REMARKS

399411700

ACCENT BALL INSTALLER

Used for installing reverse shifter rail arm.

899524100

PULLER SET

Used for removing and installing the roller bearing (Differential).

(1)    Puller

(2)    Adapter

399780104

WEIGHT

Used for measuring preload on the roller bearing.

498077000

REMOVER

Used for removing the roller bearing of the drive pinion shaft.

498077300

CENTER DIFFERENTIAL BEARING REMOVER

Used for removing the center differential cover ball bearing.

498147001

DEPTH GAUGE

Used for adjusting the main shaft axial end play.

498247001

MAGNET BASE

Used for measuring backlash between the side gear and pinion, and the hypoid gear.

Used together with the DIAL GAUGE (498247100).

498247100

DIAL GAUGE

Used for measuring backlash between the side gear and pinion, and the hypoid gear.

Used together with the MAGNET BASE (498247001).

498427100

STOPPER

Used for securing the drive pinion shaft assembly and the driven gear assembly when removing the drive pinion shaft assembly lock nut.

498937000

TRANSMISSION HOLDER

Used for removing and installing the lock nut of the transmission main shaft.

499277100

BUSHING 1-2 INSTALLER

Used for installing the 1st driven gear thrust plate and the 1st-2nd driven gear bushing.

Used for installing the roller bearing outer race to the differential case.

499277200

INSTALLER

Used for press-fitting the 2nd driven gear, roller bearings and the 5th driven gear onto the driven shaft.

499757002

INSTALLER

Used for installing the snap ring (OUT 25), and ball bearing (25 × 26 × 17).

Used for installing the bearing cone of the transfer driven gear (extension core side).

18630AA010

WRENCH COMPL RETAINER

Used for removing and installing the differential side retainer.

WRENCH ASSY (499787000) can also be used.

499857000

5TH DRIVEN GEAR REMOVER

Used for removing the 5th driven gear.

499877000

RACE 4-5 INSTALLER

Used for installing the 4th needle bearing race and ball bearing onto the transmission main shaft.

Used together with the REMOVER (899714110).

499917500

DRIVE PINION GAUGE ASSY

Used for adjusting the drive pinion shim.

499927100

HANDLE

Used for fitting the transmission main shaft.

499937100

TRANSMISSION STAND

Stand used for transmission disassembly and assembly.

499987003

SOCKET WRENCH (35)

Used for removing and installing the driven pinion lock nut and main shaft lock nut.

499987300

SOCKET WRENCH (50)

Used for removing and installing the driven gear assembly lock nut.

899714110

REMOVER

Used for fixing the transmission main shaft, drive pinion and rear drive shaft.

899864100

REMOVER

Used for removing transmission main shaft and drive pinion parts.

899884100

HOLDER

Used for tightening the lock nut on the sleeve.

899904100

STRAIGHT PIN REMOVER

Used for removing and installing the straight pin.

899988608

SOCKET WRENCH (27)

Used for removing and installing the drive pinion lock nut.

398497701

ADAPTER

Used for installing roller bearing onto the differential case.

Used together with the BUSHING 1-2 INSTALLER (499277100).

499587000

INSTALLER

Used for installing the driven gears to the driven shaft.

498057300

INSTALLER

Used for installing the extension oil seal.

498255400

PLATE

Used for measuring backlash.

41099AC000

ENGINE SUPPORT ASSY

Used for supporting the engine.

398527700

PULLER ASSY

Used for removing the extension case roller bearing.

398643600

GAUGE

Used for measuring the total end play, extension end play and drive pinion height.

398177700

INSTALLER

Used for installing the bearing cone of transfer driven gear (transfer case side).

Used for installing the ball bearing of the transfer drive gear.

28399SA010

OIL SEAL PROTECTOR

Used for protecting the oil seal from damage when inserting the front drive shaft.

18675AA000

DIFFERENTIAL SIDE OIL SEAL INSTALLER

Used for installing the differential side retainer oil seal.

398791700

STRAIGHT PIN REMOVER 2

Used for installing and removing the straight pin.

398507703

DUMMY COLLAR

Used for installing the input shaft holder oil seal.

For dual-range models.

398663600

PLIERS

Used for removing and installing the input shaft snap ring.

For dual-range models.

499757001

SNAP RING GUIDE

Used for attaching the snap ring (OUT 25).

For dual-range models.

899474100

EXPANDER

Used for removing and installing snap ring.

For dual-range models.

899580100

INSTALLER

Used for pressing the ball bearing on to the input shaft.

For dual-range models.

399513600

INSTALLER

Used for pressing the ball bearing on to the input shaft.

For dual-range models.

2. GENERAL TOOL

TOOL NAME

REMARKS

Circuit tester

Used for measuring resistance, voltage and current.

TORX® bit T70

Used for installing and removing the transmission gear oil drain plug.