1. Install the transfer clutch piston.
|
(A) |
Transfer clutch piston |
|
(B) |
Rear drive shaft |
2. Install the return spring to transfer clutch piston.
|
(A) |
Return spring |
|
(B) |
Rear drive shaft |
3. Apply ATF to the lip of transfer clutch piston seal, then install.
|
(A) |
Transfer clutch piston seal |
|
(B) |
Rear drive shaft |
4. Attach the ST to the rear drive shaft.
| ST 499257300 | SNAP RING OUTER GUIDE |
|
(A) |
Rear drive shaft |
5. Install the snap ring to the ST.
| ST 499257300 | SNAP RING OUTER GUIDE |
|
(A) |
Snap ring |
|
(B) |
Rear drive shaft |
6. Install the snap ring to the rear drive shaft using ST1 and ST2.
| ST1 499257300 | SNAP RING OUTER GUIDE |
| ST2 499247400 | INSTALLER |
|
(A) |
Snap ring |
|
(B) |
Rear drive shaft |
7. Install the driven plate, drive plate, retaining plate and snap ring.
|
(A) |
Snap ring |
8. Apply compressed air to see if the assembled parts move smoothly.
9. Check the clearance between the snap ring and retaining plate. 
10. Press-fit new ball bearing using ST.
| ST 899580100 | INSTALLER |
|
(A) |
Ball bearing |
11. Apply Vaseline to a new seal ring and attach to the seal ring groove of the rear drive shaft.
NOTE:
While installing the seal ring, not to stretch the seal ring excessively.
|
(A) |
Seal ring |
|
(B) |
Rear drive shaft |
12. Install the transfer clutch assembly while taking care not to damage the seal ring.
|
(A) |
Transfer clutch ASSY |
|
(B) |
Extension case |