CONTROL SYSTEMS > MT Gear Select Cable

ADJUSTMENT

NOTE:

Two person are required to perform the MT gear select cable adjustment. (Two person required only Step 7).)

1. Shift the select lever to the 6th.

2. Remove the cable cover plate.

3. Disconnect the MT gear select cable.

NOTE:

Push the MT gear select cable in the direction of arrow, and remove it.

(A)

MT gear select cable

4. Measure the exposed length (a) of MT gear select cable.

(a)

Measured value

5. Slide the slider (green) in the direction of the arrow and release the lock piece (pink) by using flat tip screwdriver etc.

CAUTION:

Lock piece is easily damaged for the resin. When the lock piece is broken, replace the new MT gear select cable.

NOTE:

Rotate the MT gear select cable to 180 degrees, slide the slider in the direction of the arrow and push the claw of lock piece.

(A)

Slider

(B)

Lock piece

(C)

Claw

(D)

Flat tip screwdriver

6. Connect the MT gear select cable to the select lever, with the lock piece released.

(A)

Lock piece

(B)

Select lever

(C)

MT gear select cable

7. Move the select lever to the Rev side, hold the exposed length (a) of MT gear select cable 11 mm (0.4 in) and then push the lock piece.

NOTE:

Pull up the slider of the gear shift lever assembly, move to the Rev side.

(a)

Exposed length 11 mm (0.4 in)

(A)

Lock piece

(B)

Select lever

(C)

MT gear select cable

8. Shift the 5th ←→ 6th and Rev, check whether it is caught.

9. If no fault is found in the shift and select operation, restore the vehicle.

10. If the shifting operation is not smooth, readjustment the exposed length (a) of MT gear select cable following the figure.

(a)

Exposed length of MT gear select cable

(A)

Extend direction of exposed length of MT gear select cable

(B)

Shorten direction of exposed length of MT gear select cable

(C)

Specification of exposed length (a)

If the shift cannot be inserted to push the reverse lock bracket 5th and 6th.

⇒ Extend the exposed length (a) of MT gear select cable

When operate the select lever to 4th → 5th, it cannot be operated at select lever crank line.

⇒ Shorten the exposed length (a) of MT gear select cable

NOTE:

If it cannot adjust, replace the MT gear select cable.