DIFFERENTIALS > General Description

SPECIFICATION

1. REAR DIFFERENTIAL

When replacing a rear differential assembly, select the correct one according to the following table.

NOTE:

Using a different rear differential assembly will cause the drive train and tires to drag or emit abnormal noise.

For option code, refer to “ID” section.

Model

2.0 L

4AT

5MT

K4, E3

Except for K4, E3

Rear differential type

VA-type

T-type

Identification

XJ

T2

B6

Type of gear

Hypoid gear

Gear ratio (Number of gear teeth)

4.111 (37/9)

Oil capacity

0.8 L (0.8 US qt, 0.7 Imp qt)

Rear differential gear oil

GL-5

Model

2.5 L

4AT

5MT

Except for EA

EA

Rear differential type

T-type

Identification

TP

T2

B6

Type of gear

Hypoid gear

Gear ratio (Number of gear teeth)

4.444 (40/9)

4.111 (37/9)

Oil capacity

0.8 L (0.8 US qt, 0.7 Imp qt)

Rear differential gear oil

GL-5

Model

2.5 L turbo

Diesel turbo

4AT

5MT

6MT

K4, KA, E3

EC, E2, EH, EK, ER, EA

K4, KA, E3

EC, E2, EK, ER, EA

EC, EK, ER

Rear differential type

T-type

Identification

B1

B6

B4

B7

Type of gear

Hypoid gear

Gear ratio (Number of gear teeth)

4.111 (37/9)

4.444 (40/9)

Oil capacity

0.8 L (0.8 US qt, 0.7 Imp qt)

Rear differential gear oil

GL-5

2. IDENTIFICATION

Identification positions are shown in the following figures. For details concerning identification, refer to the “ID” section.

T-type

(1)

Identification

VA-type

(1)

Identification

3. REAR DIFFERENTIAL GEAR OIL

Recommended gear oil:

GL-5 (75W-90)

CAUTION:

Each oil manufacturer uses specified base oil and additives. Do not mix multiple brands.

(1)

Item

(2)

Rear differential gear oil

(3)

API grade

(4)

SAE viscosity No. and applicable temperature

4. SERVICE DATA

Drive pinion bearing preload (For new bearing)

Measure with spring measurement (Measured from the companion flange bolt hole) N (kgf, lbf)

T-type

17.7 — 38.8 (1.8 — 4.0, 4.0 — 8.7)

VA-type

12.7 — 32.2 (1.3 — 3.3, 2.9 — 7.2)

Measure with torque wrench N·m (kgf-m, ft-lb)

T-type

0.67 — 1.47 (0.07 — 0.15, 0.49 — 1.08)

VA-type

0.48 — 1.22 (0.05 — 0.12, 0.35 — 0.90)

Side gear backlash

mm (in)

T-type

0.10 — 0.20 (0.004 — 0.008)

VA-type

0.05 — 0.15 (0.002 — 0.006)

Side bearing standard width

mm (in)

20.00 (0.7874)

Hypoid driven gear to drive pinion backlash

mm (in)

T-type

0.10 — 0.20 (0.004 — 0.008)

VA-type

0.10 — 0.15 (0.004 — 0.006)

Hypoid driven gear runout on its back surface

mm (in)

0.05 (0.002)

5. ADJUSTING PARTS

T-type

Preload adjusting spacer

Part number

Length mm (in)

383695201

56.2 (2.213)

383695202

56.4 (2.220)

383695203

56.6 (2.228)

383695204

56.8 (2.236)

383695205

57.0 (2.244)

383695206

57.2 (2.252)

Preload adjusting washer

Part number

Thickness mm (in)

383705200

2.59 (0.1020)

383715200

2.57 (0.1012)

383725200

2.55 (0.1004)

383735200

2.53 (0.0996)

383745200

2.51 (0.0988)

383755200

2.49 (0.0980)

383765200

2.47 (0.0972)

383775200

2.45 (0.0965)

383785200

2.43 (0.0957)

383795200

2.41 (0.0949)

383805200

2.39 (0.0941)

383815200

2.37 (0.0933)

383825200

2.35 (0.0925)

383835200

2.33 (0.0917)

383845200

2.31 (0.0909)

Pinion height adjusting washer

383495200

3.09 (0.1217)

383505200

3.12 (0.1228)

383515200

3.15 (0.1240)

383525200

3.18 (0.1252)

383535200

3.21 (0.1264)

383545200

3.24 (0.1276)

383555200

3.27 (0.1287

383565200

3.30 (0.1299)

383575200

3.33 (0.1311)

383585200

3.36 (0.1323)

383595200

3.39 (0.1335)

383605200

3.42 (0.1346)

383615200

3.45 (0.1358)

383625200

3.48 (0.1370)

383635200

3.51 (0.1382)

383645200

3.54 (0.1394)

383655200

3.57 (0.1406)

383665200

3.60 (0.1417)

383675200

3.63 (0.1429)

383685200

3.66 (0.1441)

Side gear thrust washer

383445201

0.75 — 0.80 (0.0295 — 0.0315)

383445202

0.80 — 0.85 (0.0315 — 0.0335)

383445203

0.85 — 0.90 (0.0335 — 0.0354)

Side retainer shim

383475201

0.20 (0.0079)

383475202

0.25 (0.0098)

383475203

0.30 (0.0118)

383475204

0.40 (0.0157)

383475205

0.50 (0.0197)

VA-type

Preload adjusting spacer

Part number

Length mm (in)

32288AA040

52.3 (2.059)

32288AA050

52.5 (2.067)

31454AA100

52.6 (2.071)

32288AA060

52.7 (2.075)

31454AA110

52.8 (2.079)

32288AA070

52.9 (2.083)

31454AA120

53.0 (2.087)

32288AA080

53.1 (2.091)

32288AA090

53.3 (2.098)

Preload adjusting washer

Part number

Thickness mm (in)

38336AA000

1.500 (0.0591)

38336AA120

1.513 (0.0596)

38336AA010

1.525 (0.0600)

38336AA130

1.538 (0.0606)

38336AA020

1.550 (0.0610)

38336AA140

1.563 (0.0615)

38336AA030

1.575 (0.0620)

38336AA150

1.588 (0.0625)

38336AA040

1.600 (0.0630)

38336AA160

1.613 (0.0635)

38336AA050

1.625 (0.0640)

38336AA170

1.638 (0.0645)

38336AA060

1.650 (0.0650)

38336AA180

1.663 (0.0655)

38336AA070

1.675 (0.0659)

38336AA190

1.688 (0.0665)

38336AA080

1.700 (0.0669)

38336AA200

1.713 (0.0674)

38336AA090

1.725 (0.0679)

38336AA210

1.738 (0.0684)

38336AA100

1.750 (0.0689)

38336AA220

1.763 (0.0694)

38336AA110

1.775 (0.0699)

Pinion height adjusting washer

32295AA200

0.150 (0.0059)

32295AA210

0.175 (0.0069)

32295AA220

0.200 (0.0079)

32295AA230

0.225 (0.0089)

32295AA240

0.250 (0.0098)

32295AA250

0.275 (0.0108)

Side gear thrust washer

803135011

0.925 — 0.950 (0.0364 — 0.0374)

803135012

0.950 — 0.975 (0.0374 — 0.0384)

803135013

0.975 — 1.000 (0.0384 — 0.0394)

803135014

1.000 — 1.025 (0.0394 — 0.0404)

803135015

1.025 — 1.050 (0.0404 — 0.0413)