STARTING/CHARGING SYSTEMS(H4DOTC DIESEL) > Generator
NOTE:
When removing the pulley only, perform step 4).
1. Remove the four through bolts.
2. Use a drier to heat the rear cover (A) portion to 50 — 60°C (122 — 140°F).
3. Insert the flat tip screwdriver into the gap between stator core and front cover to disassemble.
|
(A) |
Flat tip screwdriver |
4. Hold the pulley with the ST, and turn the rotor side (hex bit socket) clockwise to remove the pulley.
| ST 18366AA000 | ADAPTER PULLEY |
|
(A) |
Pulley |
(B) |
Front cover |
(C) |
Rotor |
5. Use the following procedures to remove the ball bearings.
(1) Remove the bolt, and then detach the bearing retainer.
(2) Firmly attach an appropriate tool (such as a correct size socket wrench) to the bearing inner race.
(3) Use the press to push the ball bearings out from the front cover.
6. Using the bearing puller, remove the bearings from the rotor.
7. Remove six bolts which connect the rectifier and stator coil, then remove the stator coil.
8. Remove four screws which secure the IC regulator to the rear cover, then remove the IC regulator.
9. Use the following procedures to remove the brush.
(1) Remove the cover A.
|
(A) |
Cover A |
(2) Remove the cover B.
|
(A) |
Cover B |
(3) Disconnect the connection and remove the brush.
10. Remove the rectifier as follows.
(1) Remove the cover on B terminal.
(2) Remove the nut on B terminal.
(3) Remove the bolts which secure the rectifier, and remove the rectifier.