FUEL INJECTION (FUEL SYSTEMS)(H4DOTC DIESEL) > Commonrail Assembly

REMOVAL

WARNING:

Place “NO OPEN FLAMES” signs near the working area.

CAUTION:

Be careful not to spill fuel.

Catch the fuel from hoses using a container or cloth.

Always cover the ends of disconnected hoses and pipes with a plastic bag so that foreign matter does not get into the fuel system.

Make sure that water, oil and other foreign matter does not get into the common rail pressure sensor connector.

When installing the common rail assembly, always replace the fuel delivery pipes with new parts.

Do not hold the common rail assembly by the pressure limiter or pressure sensor when carrying or moving.

1. Disconnect the ground cable from battery.

2. Remove the engine from vehicle.

3. Remove the intake manifold.

4. Disconnect the harness connector from the common rail pressure sensor.

5. Remove the fuel return pipes from the common rail assembly.

6. Remove all fuel delivery pipe nuts from the common rail assembly and fuel pump.

7. Remove the common rail assembly.

8. Remove the fuel delivery pipes and fuel return pipes.

9. Remove the fuel injector.