EXHAUST(H4DOTC DIESEL) > Exhaust Manifold

REMOVAL

1. EXHAUST MANIFOLD (LH)

CAUTION:

Components are extremely hot after driving. Be wary of receiving burns from heated parts.

1. Lift up the vehicle.

2. Remove the under cover.

3. Remove the exhaust pipe (front).

4. Remove the exhaust manifold (LH).

CAUTION:

Be careful not to drop the exhaust manifold (LH).

2. EXHAUST MANIFOLD (RH)

CAUTION:

Components are extremely hot after driving. Be wary of receiving burns from heated parts.

1. Remove the intercooler.

2. Separate the EGR cooler pipe (upper) and EGR valve.

3. Remove the exhaust manifold (LH).

4. Remove the turbocharger.

5. Separate the exhaust manifold (RH) and EGR cooler pipe (lower).

6. Remove exhaust covers A and B.

NOTE:

Exhaust cover A can be removed but leave exhaust cover B on the exhaust manifold (RH).

(A)

Exhaust cover A

(B)

Exhaust cover B

   

7. Remove the bolt holding the EGR cooler to the cylinder head (RH).

8. Remove the exhaust manifold (RH) and exhaust cover B.

NOTE:

Insert tools in the space between the flange under the EGR cooler pipe and the exhaust manifold (RH).