NOTE:
Before installing the oil pan, clean the mating surface of oil pan and engine block.
1. Make sure that the seals (A) are installed securely on the baffle plate in a direction as shown in the figure below.
NOTE:
Use new seals.
2. Install the baffle plate.
Tightening torque:
6.4 N·m (0.7 kgf-m, 4.7 ft-lb)
3. Install the oil strainer to cylinder block.
NOTE:
Use new O-rings.
Tightening torque:
10 N·m (1.0 kgf-m, 7.4 ft-lb)
4. Tighten the oil strainer stay together with the baffle plate.
Tightening torque:
6.4 N·m (0.7 kgf-m, 4.7 ft-lb)
5. Apply liquid gasket to the mating surfaces of oil pan, and install the oil pan.
NOTE:
• Use a new gasket.
• Install within 5 min. after applying liquid gasket.
Liquid gasket:
THREE BOND 1217G (Part No. K0877Y0100) or equivalent
|
(A) |
Gasket |
6. Tighten the bolts which install oil pan to cylinder block.
Tightening torque:
T1: 5 N·m (0.5 kgf-m, 3.7 ft-lb)
T2: 6.4 N·m (0.7 kgf-m, 4.7 ft-lb)
T3: 10 N·m (1.0 kgf-m, 7.4 ft-lb)
|
(A) |
Oil pan |
|
(B) |
Oil strainer |
|
(C) |
Baffle plate |
|
(D) |
Cylinder block |
7. Lower the engine onto front crossmember.
8. Tighten the nuts which install engine mounting onto front crossmember.
NOTE:
Make sure that the engine mounting nuts (A) and locator (B) are securely installed. (turbo model)
Tightening torque:
85 N·m (8.7 kgf-m, 62.7 ft-lb)
• Non-turbo model
• Turbo model
9. Install the front exhaust pipe. 
10. Install the under cover.
11. Lower the vehicle.
CAUTION:
When lowering the vehicle, lower the lift up device and wire ropes at the same time.
12. Remove the lifting device and wire ropes.
13. Install the pitching stopper.
Tightening torque:
T1: 50 N·m (5.1 kgf-m, 36.9 ft-lb)
T2: 58 N·m (5.9 kgf-m, 42.8 ft-lb)
14. Install the radiator upper brackets.
Tightening torque:
12 N·m (1.2 kgf-m, 8.9 ft-lb)
15. Install the intercooler. (turbo model)
16. Install the air intake boot. (turbo model)
17. Install the air intake chamber. (non-turbo model)
18. Install the air intake duct (rear).
19. Connect the connector to the mass air flow and intake air temperature sensor. (non-turbo model)
20. Install the collector cover. (turbo model)
21. Connect the ground cable to battery.
22. Fill engine oil.