COOLING(H4SO) > Radiator Fan System

INSPECTION

Operating condition:

SOHC MODEL

Vehicle speed

A/C compressor load

Engine coolant temperature

Increase: 94°C (201°F) or less

Decrease: 92°C (198°F) or less

Increase: 95 — 99°C (203 — 210°F)

Decrease: 93 — 94°C (199 — 201°F)

Increase: 100°C (212°F) or more

Decrease: 95°C (203°F) or more

Radiator fan operation

Radiator fan operation

Radiator fan operation

During acceleration: 19 km/h (12 MPH) or less

During deceleration: 10 km/h (6 MPH) or less

OFF

OFF

Low-Speed

High-Speed

Low

Low-Speed

Low-Speed

High-Speed

High

High-Speed

High-Speed

High-Speed

During acceleration: 20 — 69 km/h (12 — 43 MPH)

During deceleration: 11 — 64 km/h (7 — 40 MPH)

OFF

OFF

Low-Speed

High-Speed

Low

High-Speed

High-Speed

High-Speed

High

High-Speed

High-Speed

High-Speed

During acceleration: 70 — 134 km/h (43 — 83 MPH)

During deceleration: 65 — 129 km/h (40 — 80 MPH)

OFF

OFF

Low-Speed

High-Speed

Low

OFF

Low-Speed

High-Speed

High

Low-Speed

High-Speed

High-Speed

During acceleration: 135 km/h (84 MPH) or more

During deceleration: 130 km/h (81 MPH) or more

OFF

OFF

OFF

High-Speed

Low

OFF

Low-Speed

High-Speed

High

OFF

Low-Speed

High-Speed

DOHC Non-turbo model

Vehicle speed

A/C compressor load

Engine coolant temperature

Increase: 101°C (214°F) or less

Decrease: 101°C (214°F) or less

Increase: 102 — 103°C (216 — 217°F)

Decrease: 102°C (216°F)

Increase: 104°C (219°F) or more

Decrease: 103°C (217°F) or more

Radiator fan operation

Radiator fan operation

Radiator fan operation

During acceleration: 19 km/h (12 MPH) or less

During deceleration: 10 km/h (6 MPH) or less

OFF

OFF

Low-Speed

High-Speed

Low

Low-Speed

Low-Speed

High-Speed

High

High-Speed

High-Speed

High-Speed

During acceleration: 20 — 69 km/h (12 — 43 MPH)

During deceleration: 11 — 64 km/h (7 — 40 MPH)

OFF

OFF

Low-Speed

High-Speed

Low

High-Speed

High-Speed

High-Speed

High

High-Speed

High-Speed

High-Speed

During acceleration: 70 — 105 km/h (43 — 65 MPH)

During deceleration: 65 — 100 km/h (40 — 62 MPH)

OFF

OFF

Low-Speed

High-Speed

Low

OFF

Low-Speed

High-Speed

High

Low-Speed

High-Speed

High-Speed

During acceleration: 106 km/h (66 MPH) or more

During deceleration: 101 km/h (63 MPH) or more

OFF

OFF

OFF

High-Speed

Low

OFF

Low-Speed

High-Speed

High

OFF

Low-Speed

High-Speed

DIAGNOSIS:

Radiator main fan and radiator sub fans do not rotate under the above operating conditions.

STEPCHECKYESNO

1.CHECK OPERATION OF RADIATOR FAN.

1) Connect the test mode connector.

2) Turn the ignition switch to ON.

3) Using the Subaru Select Monitor, check the forced operation of the radiator fan relay.

NOTE:

When performing a forced operation radiator fan relay check using the Subaru Select Monitor, the radiator main fan and radiator sub fan will repeat low speed revolution → high speed revolution → OFF in this order.

Subaru Select Monitor

Refer to Compulsory Valve Operation Check Mode for detailed procedures.

Do the radiator main fans and radiator sub fans rotate at low speed?

2.CHECK OPERATION OF RADIATOR FAN.

1) Connect the test mode connector.

2) Turn the ignition switch to ON.

3) Using the Subaru Select Monitor, check the forced operation of the radiator fan relay.

NOTE:

When performing a forced operation radiator fan relay check using the Subaru Select Monitor, the radiator main fan and radiator sub fan will repeat low speed revolution → high speed revolution → OFF in this order.

Subaru Select Monitor

Refer to Compulsory Valve Operation Check Mode for detailed procedures.

Do the radiator main fans and radiator sub fans rotate at high speed?

Radiator main fan system is normal.

3.CHECK POWER SUPPLY TO SUB FAN RELAY.

1) Turn the ignition switch to OFF.

2) Remove the sub fan relay from the relay holder.

3) Measure the voltage between the sub fan relay terminal and chassis ground.

Connector & terminal

(F27) No. 10 (+) — Chassis ground (−):

Is the voltage 10 V or more?

4.CHECK POWER SUPPLY TO SUB FAN RELAY.

1) Turn the ignition switch to ON.

2) Measure the voltage between the sub fan relay terminal and chassis ground.

Connector & terminal

(F27) No. 13 (+) — Chassis ground (−):

Is the voltage 10 V or more?

5.CHECK FUSE.

1) Turn the ignition switch to OFF.

2) Remove the fuse No. 3.

3) Check the condition of fuse.

Is the fuse blown out?

Replace the fuse.

Repair the power supply line.

6.CHECK FUSE.

1) Turn the ignition switch to OFF.

2) Remove the fuse No. 22.

3) Check the condition of fuse.

Is the fuse blown out?

Replace the fuse.

Repair the power supply line.

7.CHECK SUB FAN RELAY.

1) Turn the ignition switch to OFF.

2) Measure the resistance between sub fan relay terminals.

Terminals

No. 10 — No. 11:

Is the resistance 1 MΩ or more?

Replace the sub fan relay.

8.CHECK SUB FAN RELAY.

1) Connect the battery to terminals No. 13 and No. 12 of the sub fan relay.

2) Measure the resistance between sub fan relay terminals.

Terminals

No. 10 — No. 11:

Is the resistance less than 1 Ω?

Replace the sub fan relay.

9.CHECK HARNESS BETWEEN SUB FAN RELAY TERMINAL AND SUB FAN MOTOR CONNECTOR.

1) Disconnect the connector from the sub fan motor.

2) Measure the resistance of harness between the sub fan relay terminal and sub fan motor connector.

Connector & terminal

(F16) No. 2 — (F27) No. 11:

Is the resistance less than 1 Ω?

Repair the open circuit of harness between sub fan relay terminal and sub fan motor connector.

10.CHECK HARNESS BETWEEN SUB FAN MOTOR CONNECTOR AND MAIN FAN RELAY 2 CONNECTOR.

1) Remove the main fan relay 2 from the relay holder.

2) Measure the resistance of harness between sub fan motor connector and main fan relay 2 connector.

Connector & terminal

(F16) No. 1 — (F27) No. 18:

Is the resistance less than 1 Ω?

Repair the open circuit of the harness between sub fan motor connector and main fan relay 2 connector.

11.CHECK FOR POOR CONTACT.

Check for poor contact of sub fan motor connector.

Is there poor contact in the sub fan motor connector?

Repair the poor contact of sub fan motor connector.

12.CHECK SUB FAN MOTOR.

Connect the battery positive (+) terminal to terminal No. 2 of the sub fan motor, and the ground (−) terminal to terminal No. 1.

Does the radiator sub fan rotate?

Replace the sub fan motor.

13.CHECK MAIN FAN RELAY 2.

Measure the resistance of main fan relay 2.

Terminals

No. 21 — No. 18:

Is the resistance less than 1 Ω?

Replace the main fan relay 2.

14.CHECK HARNESS BETWEEN MAIN FAN RELAY 2 AND MAIN FAN MOTOR CONNECTOR.

1) Disconnect the connector from the main fan motor.

2) Measure the resistance of the harness between main fan relay 2 terminal and main fan motor connector.

Connector & terminal

(F17) No. 2 — (F27) No. 21:

Is the resistance less than 1 Ω?

Repair the open circuit of the harness between main fan relay 2 terminal and main fan motor connector.

15.CHECK MAIN FAN MOTOR AND GROUND CIRCUIT.

Measure the resistance between main fan motor connector and chassis ground.

Connector & terminal

(F17) No. 1 — Chassis ground:

Is the resistance less than 5 Ω?

Repair the open circuit of the harness between main fan motor connector and chassis ground.

16.CHECK FOR POOR CONTACT.

Check poor contact of main fan motor connector.

Is there poor contact in the main fan motor connector?

Repair the poor contact of main fan motor connector.

17.CHECK MAIN FAN MOTOR.

Connect the battery positive (+) terminal to terminal No. 2 of the main fan motor, and the ground (−) terminal to terminal No. 1.

Does the radiator main fan rotate?

Replace the main fan motor.

18.CHECK HARNESS BETWEEN SUB FAN RELAY AND ECM.

1) Disconnect the connectors from the ECM.

2) Measure the resistance between the sub fan relay terminal and ECM connector.

Connector & terminal

(B136) No. 18 — (F27) No. 12:

Is the resistance less than 1 Ω?

Repair the open circuit of harness between sub fan relay terminal and ECM.

19.CHECK FOR POOR CONTACT.

Check for poor contact of the ECM connector.

Is there poor contact in ECM connector?

Repair the poor contact of the ECM connector.

Check the DTC. Repair the trouble cause.

20.CHECK MAIN FAN RELAY 1.

1) Turn the ignition switch to OFF.

2) Remove main fan relay 1 from the main fuse box.

3) Measure the resistance of terminal in main fan relay 1 switch.

Is the resistance 1 MΩ or more?

Replace the main fan relay 1.

21.CHECK MAIN FAN RELAY 1.

1) Connect the main fan relay 1 coil side terminal to the battery.

2) Measure the resistance between terminals of main fan relay 1 switch.

Is the resistance less than 1 Ω?

Replace the main fan relay 1.

22.CHECK HARNESS BETWEEN MAIN FAN RELAY 1 AND MAIN FAN MOTOR CONNECTOR.

1) Disconnect the connector from the main fan motor.

2) Measure the resistance of the harness between main fan relay 1 terminal and main fan motor connector.

Connector & terminal

(F17) No. 2 — (F36) No. 6:

Is the resistance less than 1 Ω?

Repair the open circuit of the harness between main fan relay 1 terminal and main fan motor connector.

23.CHECK HARNESS BETWEEN MAIN FAN RELAY 1 AND ECM.

1) Disconnect the connectors from the ECM.

2) Measure the resistance between main fan relay 1 terminal and ECM connector.

Connector & terminal

(B136) No. 29 — (B143) No. 7:

Is the resistance less than 1 Ω?

Repair the open circuit of the harness between main fan relay 1 terminal and ECM.

24.CHECK HARNESS BETWEEN MAIN FAN RELAY 2 AND ECM.

Measure the resistance between main fan relay 2 terminal and ECM connector.

Connector & terminal

(B136) No. 29 — (F27) No. 22:

Is the resistance less than 1 Ω?

Repair the open circuit of the harness between main fan relay 2 terminal and ECM.

25.CHECK FUSE.

1) Turn the ignition switch to OFF.

2) Remove the fuse No. 2 and 26.

3) Check the condition of fuse.

Is the fuse blown out?

Replace the fuse.

26.CHECK FOR POOR CONTACT.

Check for poor contact of the ECM connector.

Is there poor contact in ECM connector?

Repair the poor contact of the ECM connector.

Repair the power supply circuit to the main fuse box.

27.CHECK OPERATION OF RADIATOR FAN.

If the both fans do not rotate at high speed in the condition of step 2, check whether the radiator sub fan is rotating.

Does the radiator sub fan rotate?

28.CHECK GROUND CIRCUIT OF MAIN FAN RELAY 2.

1) Remove the main fan relay 2 from A/C relay holder.

2) Measure the resistance between main fan relay 2 terminal and chassis ground.

Connector & terminal

(F27) No. 19 — Chassis ground:

Is the resistance less than 1 Ω?

Repair the open circuit of harness between main fan relay 2 and chassis ground.

29.CHECK POWER SUPPLY TO MAIN FAN RELAY 2.

1) Turn the ignition switch to ON.

2) Measure the voltage between main fan relay 2 terminal and chassis ground.

Connector & terminal

(F27) No. 20 (+) — Chassis ground (−):

Is the voltage 10 V or more?

Repair the power supply line.

30.CHECK MAIN FAN RELAY 2.

1) Turn the ignition switch to OFF.

2) Remove the main fan relay 2.

3) Measure the resistance of main fan relay 2.

Terminals

(F27) No. 18 — (F27) No. 19:

Is the resistance 1 MΩ or more?

Replace the main fan relay 2.

31.CHECK MAIN FAN RELAY 2.

1) Connect the battery to main fan relay 2 terminals No. 20 and No. 22.

2) Measure the resistance of main fan relay 2.

Terminals

(F27) No. 18 — (F27) No. 19:

Is the resistance less than 1 Ω?

Replace the main fan relay 2.