1. Apply a thin coat of engine oil to camshaft journals, and install the camshaft.
2. Install the camshaft cap.
(1) Apply liquid gasket to the mating surfaces of camshaft cap.
NOTE:
Install within 5 min. after applying liquid gasket.
Liquid gasket:
THREE BOND 1217G (Part No. K0877Y0100) or equivalent
NOTE:
Apply a coat of liquid gasket of 3 mm (0.12 in) in diameter (A) along the edge (B) of camshaft cap (C) mating surface.
(2) Temporarily tighten the bolts (a) through (d) in alphabetical sequence.
(3) Install the valve rocker assembly.
(4) Tighten the TORX® bolts (e) through (j) in alphabetical sequence using the ST.
| ST 499497000 | TORX PLUS® |
Tightening torque:
18 N·m (1.8 kgf-m, 13.3 ft-lb)
(5) Tighten the bolts (k) through (r) in alphabetical sequence.
Tightening torque:
9.75 N·m (1.0 kgf-m, 7.2 ft-lb)
(6) Tighten the bolts (s) and (t) in alphabetical sequence.
NOTE:
• Use a new seal washer.
• Install and tighten the seal washer to the bolt.
Tightening torque:
9.75 N·m (1.0 kgf-m, 7.2 ft-lb)
3. Apply a coat of engine oil to camshaft oil seal periphery and oil seal lips and install the oil seal (A) on camshaft using ST1 and ST2.
NOTE:
Use a new oil seal.
| ST1 499597000 | OIL SEAL GUIDE |
| ST2 499587500 | OIL SEAL INSTALLER |
4. Apply a coat of engine oil to plug periphery and Install the plug (A) using ST.
| ST 499587700 | CAMSHAFT OIL SEAL INSTALLER |
5. Install the camshaft position sensor support. (LH side only)
Tightening torque:
6.4 N·m (0.7 kgf-m, 4.7 ft-lb)
6. Similarly, install the parts on right-hand side.
7. Install the tensioner bracket.
Tightening torque:
24.5 N·m (2.5 kgf-m, 18.1 ft-lb)
8. Install the timing belt cover No. 2 RH.
Tightening torque:
5 N·m (0.5 kgf-m, 3.7 ft-lb)
9. Install the timing belt cover No. 2 (LH).
Tightening torque:
5 N·m (0.5 kgf-m, 3.7 ft-lb)
10. Install the cam sprocket.
11. Install the timing belt.
12. Adjust the valve clearance.
13. Install the rocker cover.
(1) Install the rocker cover gasket to the rocker cover.
NOTE:
Use a new rocker cover gasket.
(2) Temporarily tighten the bolts in alphabetical sequence as shown in figure, then tighten the bolt in 2 steps.
Tightening torque:
1st
6.4 N·m (0.7 kgf-m, 4.7 ft-lb)
2nd (only (a) and (b) are tightened)
6.4 N·m (0.7 kgf-m, 4.7 ft-lb)
RH side
LH side
14. Connect the PCV hose.
15. Install the high tension cord.
16. Install the timing belt cover.
17. Install the crank pulley.
18. Install the V-belts.