ENGINE (DIAGNOSTICS)(H4DOTC DIESEL) > Compulsory Learning Mode

OPERATION

1. Prepare the Subaru Select Monitor kit.

2. Prepare PC with Subaru Select Monitor installed.

3. Connect the USB cable to SDI (Subaru Diagnosis Interface) and USB port on the personal computer (dedicated port for the Subaru Select Monitor).

NOTE:

The dedicated port for the Subaru Select Monitor means the USB port which was used to install the Subaru Select Monitor.

4. Connect the diagnosis cable to SDI.

5. Connect SDI to data link connector located in the lower portion of the instrument panel (on the driver’s side).

CAUTION:

Do not connect any scan tools except Subaru Select Monitor or general scan tool.

6. Start the PC.

7. Turn the ignition switch to ON (engine OFF) and run the “PC application for Subaru Select Monitor”.

8. On «Main Menu» display, select {Each System Check}.

9. On «System Selection Menu» display, select {Engine Control System}.

10. Click the [OK] button after the information of engine type has been displayed.

11. On «Engine Diagnosis» display, select {Compulsory learning mode}.

12. The following items are displayed on the display.

Display

Fuel pump duty learning

Fuel injector injection amount learning

EGR valve opening angle learning

1. FUEL PUMP DUTY LEARNING

CAUTION:

After executing the compulsory learning mode, execute the Clear Memory Mode.

NOTE:

Compulsory learning mode must be started with the ignition switch ON (engine OFF).

1. On «Compulsory learning mode» display, select {Fuel pump duty learning}.

2. On «Start learning? When the learning process has been aborted, learning must be started again and must be completed.» display, click the [OK] button.

3. On «Start the Engine» display, start the engine and click the [OK] button.

4. On «Learning can be performed when required operating conditions are fulfilled. (for details refer to Service Manual)» display, click the [OK] button.

5. On the «Keep engine speed above 2500 rpm for five seconds or more» display, click the [OK] button after performing the instruction displayed.

6. On the «Return to idling. Start learning» display, release the accelerator pedal and click the [OK] button.

NOTE:

Learning starts if engine coolant temperature is higher than 60°C (140°F). Learning is performed when the following conditions are met.

Vehicle parked

Battery voltage: 12 V — 15 V

Accelerator pedal released

Fuel temperature: 20 — 60°C (68 — 140°F)

Engine speed and common rail pressure stable condition

7. On «Learning finished» display screen, click the [OK] button to finish the fuel pump duty learning. The screen will return to the «Compulsory learning mode» screen.

8. Make sure the «Fuel pump learning» is «Completed» using Subaru Select Monitor.

NOTE:

For detailed operation procedures, refer to “READ CURRENT DATA FOR ENGINE” and “PC application help for Subaru Select Monitor”.

When the learning fails to start or end, perform the learning again.

2. FUEL INJECTOR INJECTION AMOUNT LEARNING

CAUTION:

After executing the compulsory learning mode, execute the Clear Memory Mode.

NOTE:

Compulsory learning mode must be started with the ignition switch ON (engine OFF).

1. On «Compulsory learning mode» display, select {Fuel injector injection amount learning}.

2. On «Start learning?» display, click the [OK] button.

3. «Replaced injector?» display screen appears. If the fuel injector was replaced, click the [Yes] button, if not replaced, click the [No] button.

4. Click [OK] button in the «Be aware that engine speed changes during learning process» display.

5. On «Start the Engine» display, start the engine and click the [OK] button.

NOTE:

After the engine starts, if engine coolant temperature is less than 80°C (176°F), «Warm up the engine until water temp. becomes over 80°C (176°F)» display screen appears. If this appears, warm-up the engine until engine coolant temperature is higher than 80°C (176°F).

After the engine starts, learning starts if engine coolant temperature is higher than 80°C (176°F). Learning is performed when the following conditions are met.

Vehicle parked

Atmospheric Pressure: 80 kPa (600 mmHg) or more

Accelerator pedal released

Fuel temperature: 35 — 65°C (95 — 149°F)

Intake air temperature (air flow sensor): 15 — 65°C (59 — 149°F)

Electric load OFF

Engine speed and common rail pressure stable condition

Clutch switch OFF

6. On «Learning is finished» display screen, click the [OK] button to finish the fuel injector injection amount learning. The screen will return to the «Compulsory learning mode» screen.

7. Make sure the «Injector learning» is «Completed» using Subaru Select Monitor.

NOTE:

For detailed operation procedures, refer to “READ CURRENT DATA FOR ENGINE” and “PC application help for Subaru Select Monitor”.

If the learning can not be started or finished correctly, inspect each check item according to display content, perform the learning again.

Display

Check Item

01. Idling condition not established

Neutral position switch

Electronic throttle control

Air flow sensor

Crankshaft position sensor

Fuel injector

Fuel pump

EGR control valve

Air intake system

02. Vehicle speed condition not established

Vehicle parked condition

03. Accelerator condition not established

Accelerator pedal released condition

Accelerator pedal position sensor

04. Engine load OFF not established

Electric load OFF condition

Power steering OFF condition

05. Clutch OFF not established

Clutch Switch

06. Temperature condition not established

Fuel temperature condition

Intake air condition (air flow meter)

07. Atmospheric pressure condition not established

Atmospheric pressure

Atmospheric pressure sensor

08. Related sensor and actuator abnormal

DTC detecting condition

09. Pump learning not completed

Fuel pump duty learning condition

11. Engine speed unstable

Electronic throttle control

Air flow sensor

Crankshaft position sensor

Fuel injector

Fuel pump

EGR control valve

Air intake system

12. Common rail pressure unstable

Common rail system piping condition

Common rail system pressure control condition

13. Commanded injection amount value too small

Fuel injector

21. ISC unstable

Electronic throttle control

Air flow sensor

Crankshaft position sensor

Fuel injector

Fuel pump

EGR control valve

Air intake system

22. Engine speed changes between cylinders unstable

Electronic throttle control

Air flow sensor

Crankshaft position sensor

Fuel injector

Fuel pump

EGR control valve

Air intake system

23. Engine speed unstable

Electronic throttle control

Air flow sensor

Crankshaft position sensor

Fuel injector

Fuel pump

EGR control valve

Air intake system

24. Common rail pressure unstable

Common rail system piping condition

Common rail system pressure control condition

25. Learning value beyond upper/lower limit

Electronic throttle control

Air flow sensor

Crankshaft position sensor

Fuel injector

Fuel pump

EGR control valve

Air intake system

3. EGR VALVE OPENING ANGLE LEARNING

CAUTION:

After executing the compulsory learning mode, execute the Clear Memory Mode.

NOTE:

Compulsory learning mode must be started with the ignition switch ON (engine OFF).

1. On «Compulsory learning mode» display, select {EGR valve opening angle learning}.

2. On «Start learning?» display, click the [OK] button.

3. On «Learning can be done while coolant temperature stays at 20 — 60°C (68 — 140°F)» display screen, click the [OK] button.

4. If the engine coolant temperature is 20 — 60°C (68 — 140°F), «Coolant temperature within target range (20 — 60°C (68 — 140°F)) is met. Start learning?» display screen appears. When this screen appears, click the [OK] button.

NOTE:

If the engine coolant is less than 20°C (68°F), «Warm-up the engine.» display screen appears. Click the [OK] button to end the EGR valve opening angle learning. The screen will return to the «Compulsory learning mode» screen.

If the engine coolant temperature is 60°C (140°F) or higher, «Wait until coolant temperature becomes below 60°C (140°F). Press “Cancel” to stop» display screen appears. Click the [Cancel] button to end the EGR valve opening angle learning. The screen will return to the «Compulsory learning mode» screen.

If engine coolant condition is not met, warm up or cool the engine until the engine coolant temperature is 20 — 60°C (68 — 140°F) and then perform the procedure from step 1) again. At this time, even if malfunction indicator light illuminates, EGR valve opening angle learning will be normally performed. After the EGR valve opening angle learning ends, perform Clear Memory Mode to turn off the malfunction indicator light.

5. On «Turn off the ignition switch.» display screen, turn the ignition switch to OFF.

6. On «Learning is finished. Turn the Ignition Switch on.» display, turn the ignition switch to ON and click the [OK] button. Learning is finished, and display screen returns to «Compulsory learning mode».

NOTE:

On «Learning is finished. Turn the Ignition Switch on.» display, if two seconds pass without turning the ignition switch to ON, «Communication error has occurred.» display screen may appear. Learning is finished correctly, even if «Communication error has occurred.» display screen appears.

7. Make sure the «EGR learning» is «Completed» using Subaru Select Monitor.

NOTE:

For detailed operation procedures, refer to “READ CURRENT DATA FOR ENGINE” and “PC application help for Subaru Select Monitor”.

When the learning fails to start or end, perform the learning again.