POWER ASSISTED SYSTEM (POWER STEERING) > Steering Gearbox [LHD Model]

REMOVAL

1. Set the vehicle on a lift.

2. Disconnect the ground cable from the battery.

3. Loosen the front wheel nuts.

4. Lift-up the vehicle, and remove the front wheels.

5. Remove the under cover.

6. Remove the sub frame.

7. Remove the front exhaust pipe assembly. (Non-turbo model)

WARNING:

The exhaust pipe is extremely hot. Be careful not to receive burns,

8. After pulling off the cotter pin and removing the castle nut, use a puller to remove the tie-rod end from the knuckle arm.

(1)

Castle nut

(2)

Tie-rod end

(3)

Knuckle arm

9. Remove the jack-up plate and front stabilizer.

(1)

Jack-up plate

10. Remove the one pipe joint at the center of gearbox assembly, and connect a vinyl hose to the pipe and the joint. Discharge the fluid by turning the steering wheel fully clockwise and counterclockwise. Discharge the fluid similarly from other pipes.

(1)

Pipe A

(2)

Pipe B

11. Remove the universal joint.

12. Disconnect the lower pipe C from gearbox assembly first, and upper pipe D second.

(1)

Pipe C

(2)

Pipe D

13. Remove the clamp bolts securing the gearbox assembly to the crossmember, and remove the gearbox.

(1)

Clamp