CLUTCH SYSTEM > General Description

COMPONENT

1. CLUTCH ASSEMBLY

Non-turbo model

(1)

Release lever dust cover

(6)

Release bearing

Tightening torque:N·m (kgf-m, ft-lb)

(2)

Lever spring

(7)

Clutch cover

T1:

16 (1.6, 11.8)

(3)

Pivot

(8)

Clutch disc

T2:

72 (7.3, 53.1)

(4)

Release lever

(9)

Flywheel

   

(5)

Clip

       

Turbo model

(1)

Release lever dust cover

(5)

Release bearing

Tightening torque:N·m (kgf-m, ft-lb)

(2)

Lever spring

(6)

Clutch cover

T1:

16 (1.6, 11.6)

(3)

Pivot

(7)

Clutch disc

T2:

72 (7.3, 52.8)

(4)

Release lever

(8)

Flywheel

 

2. CLUTCH PIPE AND HOSE FOR (NON-TURBO MODEL)

LHD model

(1)

Operating cylinder

(7)

Master cylinder ASSY

Tightening torque:N·m (kgf-m, ft-lb)

(2)

Washer

(8)

Clevis pin

T1:

7.8 (0.8, 5.8)

(3)

Clutch hose

(9)

Snap pin

T2:

15 (1.5, 10.8)

(4)

Bracket

(10)

Lever

T3:

18 (1.8, 13.0)

(5)

Clip

 

T4:

25 (2.5, 18.1)

(6)

Clutch pipe

 

T5:

37 (3.8, 27.5)

RHD model

(1)

Operating cylinder

(7)

Master cylinder ASSY

Tightening torque:N·m (kgf-m, ft-lb)

(2)

Washer

(8)

Clevis pin

T1:

7.8 (0.8, 5.8)

(3)

Clutch hose

(9)

Snap pin

T2:

15 (1.5, 10.8)

(4)

Bracket

(10)

Pedal

T3:

18 (1.8, 13.0)

(5)

Clamp

(11)

Clip

T4:

25 (2.5, 18.1)

(6)

Clutch pipe

(12)

Bracket

T5:

37 (3.8, 27.5)

3. CLUTCH PIPE AND HOSE (TURBO MODEL)

LHD model

(1)

Operating cylinder

(7)

Master cylinder ASSY

Tightening torque:N·m (kgf-m, ft-lb)

(2)

Washer

(8)

Clevis pin

T1:

7.8 (0.8, 5.8)

(3)

Clutch hose

(9)

Snap pin

T2:

15 (1.5, 10.8)

(4)

Bracket

(10)

Lever

T3:

18 (1.8, 13.0)

(5)

Clip

 

T4:

25 (2.5, 18.1)

(6)

Clutch pipe

 

T5:

37 (3.8, 27.5)

RHD model

(1)

Operating cylinder

(7)

Clevis pin

Tightening torque:N·m (kgf-m, ft-lb)

(2)

Washer

(8)

Snap pin

T1:

7.5 (0.8, 5.5)

(3)

Clutch hose

(9)

Pedal

T2:

7.8 (0.8, 5.8)

(4)

Bracket

(10)

Clamp

T3:

15 (1.5, 10.8)

(5)

Clip

(11)

Clutch pipe

T4:

18 (1.8, 13.0)

(6)

Master cylinder ASSY

(12)

Bracket

T5:

25 (2.5, 18.1)

   

T6:

37 (3.8, 27.5)

4. MASTER CYLINDER

Non-turbo model

(1)

Reservoir cap

(7)

Gasket

Tightening torque:N·m (kgf-m, ft-lb)

(2)

Reservoir tank

(8)

Return spring

T1:

10 (1.0, 7.2)

(3)

Oil seal

(9)

Piston

T2:

46.6 (4.75, 34.4)

(4)

Straight pin

(10)

Push rod

   

(5)

Master cylinder

(11)

Piston stop ring

   

(6)

Clutch damper

(12)

Seat

   

LHD turbo model

(1)

Reservoir cap

(7)

Gasket

Tightening torque:N·m (kgf-m, ft-lb)

(2)

Reservoir tank

(8)

Return spring

T1:

10 (1.0, 7.2)

(3)

Oil seal

(9)

Piston

T2:

46.6 (4.75, 34.4)

(4)

Straight pin

(10)

Push rod

   

(5)

Master cylinder

(11)

Piston stop ring

   

(6)

Clutch damper

(12)

Seat

   

RHD turbo model

(1)

Reservoir cap

(8)

Oil seal

Tightening torque:N·m (kgf-m, ft-lb)

(2)

Reservoir tank

(9)

Master cylinder

T1:

8 (0.8, 5.8)

(3)

Washer

(10)

Return spring

T2:

10 (1.0, 7.2)

(4)

Straight pin

(11)

Piston

T3:

18 (1.8, 13.0)

(5)

Clip

(12)

Push rod

   

(6)

Hose

(13)

Piston stop ring

   

(7)

Reservoir tank bracket

(14)

Seat

   

5. OPERATING CYLINDER

(1)

Push rod

(5)

Piston spring

Tightening torque:N·m (kgf-m, ft-lb)

(2)

Boot

(6)

Operating cylinder

T:

7.8 (0.8, 5.8)

(3)

Piston (non-turbo model)

(7)

Bleeder screw

   

(4)

Piston (turbo model)

       

6. CLUTCH PEDAL

LHD model

(1)

Stopper

(12)

Clutch clevis pin

(23)

Pedal bracket

(2)

Bushing

(13)

Assist rod A

(24)

Clutch master cylinder bracket

(3)

Spring pin

(14)

Clip

(25)

Lever

(4)

Snap pin

(15)

Assist spring

(26)

Adjusting bolt

(5)

Brake pedal pad

(16)

Assist bushing

(27)

Clutch switch (Model with cruise control)

(6)

Brake pedal

(17)

Assist rod B

   

(7)

Clevis pin

(18)

Spring A

Tightening torque:N·m (kgf-m, ft-lb)

(8)

Brake pedal spring

(19)

Rod

T1:

8 (0.8, 5.8)

(9)

Clutch pedal pad

(20)

Bushing B

T2:

18 (1.8, 13.0)

(10)

Clutch pedal

(21)

Clip

   

(11)

Bushing C

(22)

Stop light switch

   

RHD model

(1)

Stopper

(9)

Assist bushing

(17)

Bushing

(2)

Clutch pedal pad

(10)

Assist rod B

(18)

Pedal bracket

(3)

Clutch pedal

(11)

Spring A

(19)

Adjusting bolt

(4)

Bushing

(12)

Rod S

   

(5)

Clutch clevis pin

(13)

Bushing B

Tightening torque:N·m (kgf-m, ft-lb)

(6)

Assist rod A

(14)

Clip

T1:

8 (0.8, 5.8)

(7)

Clip

(15)

Clutch switch (Model with cruise control)

T2:

18 (1.8, 13.0)

(8)

Assist spring

(16)

Spacer

T3:

30 (3.1, 22.1)