1. FRONT DISC BRAKE (EUROPE/GENERAL MODEL)
|
(1) |
Caliper body |
(8) |
Lock pin (Yellow) |
(15) |
Disc cover |
|
(2) |
Air bleeder screw |
(9) |
Bushing |
||
|
(3) |
Guide pin (Green) |
(10) |
Support |
Tightening torque:N·m (kgf-m, ft-lb) | |
|
(4) |
Pin boot |
(11) |
Pad clip |
T1: |
8 (0.8, 5.8) |
|
(5) |
Piston seal |
(12) |
Pad (Outside) |
T2: |
18 (1.8, 13.0) |
|
(6) |
Piston |
(13) |
Pad (Inside) |
T3: |
26.5 (2.7, 19.5) |
|
(7) |
Piston boot |
(14) |
Disc rotor |
T4: |
80 (8.2, 59) |
2. FRONT DISC BRAKE (AUSTRALIAN MODEL)
|
(1) |
Caliper body |
(9) |
Bushing |
(17) |
Disc rotor |
|
(2) |
Air bleeder screw |
(10) |
Support |
(18) |
Disc cover |
|
(3) |
Guide pin (Green) |
(11) |
Pad clip |
||
|
(4) |
Pin boot |
(12) |
Outer shim |
Tightening torque:N·m (kgf-m, ft-lb) | |
|
(5) |
Piston seal |
(13) |
Pad (Outside) |
T1: |
8 (0.8, 5.8) |
|
(6) |
Piston |
(14) |
Pad (Inside) |
T2: |
18 (1.8, 13.0) |
|
(7) |
Piston boot |
(15) |
Rubber coat shim |
T3: |
26.5 (2.7, 19.5) |
|
(8) |
Lock pin (Yellow) |
(16) |
Inner shim |
T4: |
80 (8.2, 59) |
|
(1) |
Caliper body |
(14) |
Shim |
(27) |
Primary shoe return spring |
|
(2) |
Air bleeder screw |
(15) |
Shoe hold-down pin |
(28) |
Adjusting spring |
|
(3) |
Guide pin (Green) |
(16) |
Cover |
(29) |
Adjuster |
|
(4) |
Pin boot |
(17) |
Back plate |
(30) |
Shoe hold-down cup |
|
(5) |
Piston seal |
(18) |
Retainer |
(31) |
Shoe hold-down spring |
|
(6) |
Piston |
(19) |
Spring washer |
(32) |
Disc rotor |
|
(7) |
Piston boot |
(20) |
Parking brake lever |
(33) |
Bushing |
|
(8) |
Boot ring |
(21) |
Parking brake shoe (Secondary) |
||
|
(9) |
Lock pin (Yellow) |
(22) |
Parking brake shoe (Primary) |
Tightening torque:N·m (kgf-m, ft-lb) | |
|
(10) |
Support |
(23) |
Strut |
T1: |
8 (0.8, 5.8) |
|
(11) |
Pad clip |
(24) |
Strut shoe spring |
T2: |
37 (3.8, 27.3) |
|
(12) |
Pad (Inside) |
(25) |
Shoe guide plate |
T3: |
53 (5.4, 39) |
|
(13) |
Pad (Outside) |
(26) |
Secondary shoe return spring | ||
|
(1) |
Air bleeder cap |
(11) |
Upper shoe return spring |
(21) |
Lower shoe return spring |
|
(2) |
Air bleeder screw |
(12) |
Retainer |
(22) |
Adjusting spring |
|
(3) |
Dust boots |
(13) |
Washer |
(23) |
Brake drum |
|
(4) |
Piston |
(14) |
Parking brake lever |
(24) |
Plug |
|
(5) |
Cup |
(15) |
Brake shoe (Trailing) | ||
|
(6) |
Spring |
(16) |
Brake shoe (Leading) |
Tightening torque:N·m (kgf-m, ft-lb) | |
|
(7) |
Wheel cylinder body |
(17) |
Shoe hold-down spring |
T1: |
8 (0.8, 5.8) |
|
(8) |
Hold-down pin |
(18) |
Hold-down cup |
T2: |
10 (1.0, 7.2) |
|
(9) |
Plug |
(19) |
Adjusting lever |
T3: |
53 (5.4, 39) |
|
(10) |
Back plate |
(20) |
Adjuster ASSY | ||
|
(1) |
Cap |
(6) |
C ring (Model with VDC) |
(11) |
Seal |
|
(2) |
Filter |
(7) |
Primary piston |
(12) |
Cylinder body (RHD model) |
|
(3) |
Reservoir tank |
(8) |
Secondary piston | ||
|
(4) |
Pin |
(9) |
Cylinder body (LHD model) |
Tightening torque:N·m (kgf-m, ft-lb) | |
|
(5) |
Piston retainer |
(10) |
Cylinder pin (Model with ABS) |
T: |
14 (1.4, 10.3) |
6. FRONT BRAKE PIPE & HOSE FOR LHD MODEL
|
(A) |
Models without hill holder feature |
(B) |
Models with hill holder |
(C) |
VDC model: |
|
(1) |
Front brake pipe ASSY |
(7) |
ABS control module and hydraulic control unit (ABSCM&H/U) |
(12) |
Two-way connector |
|
(2) |
Two-way connector |
(8) |
VDC hydraulic control unit (VDCH/U) |
Tightening torque:N·m (kgf-m, ft-lb) | |
|
(3) |
Front brake hose RH |
(9) |
Bracket |
T1: |
15 (1.5, 11.1) |
|
(4) |
Front brake hose LH |
(10) |
Master cylinder |
T2: |
18 (1.8, 13.0) |
|
(5) |
Clamp |
(11) |
Hill holder |
T3: |
19 (1.9, 13.6) |
|
(6) |
Gasket |
T4: |
33 (3.4, 25) | ||
7. FRONT BRAKE PIPE & HOSE FOR RHD MODEL
|
(A) |
Models without hill holder feature |
(B) |
Models with hill holder |
(C) |
VDC model: |
|
(1) |
Front brake pipe ASSY |
(7) |
ABS control module and hydraulic control unit (ABSCM&H/U) |
||
|
(2) |
Two-way connector |
(8) |
VDC hydraulic control unit (VDCH/U) |
Tightening torque:N·m (kgf-m, ft-lb) | |
|
(3) |
Front brake hose RH |
(9) |
Bracket |
T1: |
15 (1.5, 11.1) |
|
(4) |
Front brake hose LH |
(10) |
Master cylinder |
T2: |
18 (1.8, 13.0) |
|
(5) |
Clamp |
(11) |
Hill holder |
T3: |
19 (1.9, 13.6) |
|
(6) |
Gasket |
(12) |
Two-way connector |
T4: |
33 (3.4, 25) |
8. CENTER AND REAR BRAKE PIPES AND HOSES
|
(1) |
Center brake pipe ASSY |
(6) |
Rear brake hose LH (Disc brake model) |
Tightening torque:N·m (kgf-m, ft-lb) | |
|
(2) |
Two-way connector |
(7) |
Rear brake hose LH (Drum brake model) |
T1: |
15 (1.5, 11.1) |
|
(3) |
Rear brake pipe ASSY |
(8) |
Brake hose clamp |
T2: |
18 (1.8, 13.0) |
|
(4) |
Rear brake hose RH (Disc brake model) |
(9) |
Gasket | ||
|
(5) |
Rear brake hose RH (Drum brake model) |
||||
|
(1) |
Push rod |
(5) |
Filter |
(9) |
Valve body |
|
(2) |
Return spring |
(6) |
Silencer |
(10) |
Plunger valve |
|
(3) |
Reaction disc |
(7) |
Operating rod |
(11) |
Diaphragm plate |
|
(4) |
Key |
(8) |
Poppet valve ASSY |
(12) |
Valve return spring |
• LHD model
|
(A) |
AT model |
(B) |
MT model |
||
|
(1) |
Stopper |
(11) |
Bushing C |
(21) |
Clip |
|
(2) |
Bushing |
(12) |
Clutch clevis pin |
(22) |
Stop light switch |
|
(3) |
Spring pin |
(13) |
Assist rod A |
(23) |
Pedal bracket |
|
(4) |
Snap pin |
(14) |
Clip |
(24) |
Clutch master cylinder bracket |
|
(5) |
Brake pedal pad |
(15) |
Assist spring |
(25) |
Lever |
|
(6) |
Brake pedal |
(16) |
Assist bushing |
||
|
(7) |
Clevis pin |
(17) |
Assist rod B |
Tightening torque:N·m (kgf-m, ft-lb) | |
|
(8) |
Brake pedal spring |
(18) |
Spring S |
T1: |
8 (0.8, 5.8) |
|
(9) |
Clutch pedal pad |
(19) |
Rod S |
T2: |
18 (1.8, 13.0) |
|
(10) |
Clutch pedal |
(20) |
Bushing S |
T3: |
30 (3.1, 22.1) |
• RHD model
|
(1) |
Stopper |
(5) |
Brake pedal |
Tightening torque:N·m (kgf-m, ft-lb) | |
|
(2) |
Snap pin |
(6) |
Brake pedal pad |
T1: |
8 (0.8, 5.8) |
|
(3) |
Clevis pin |
(7) |
Brake pedal bracket ASSY |
T2: |
18 (1.8, 13.0) |
|
(4) |
Stop light switch |
(8) |
Cover |
T3: |
33 (3.4, 25) |
|
(1) |
Clamp |
(4) |
Adjusting nut |
Tightening torque:N·m (kgf-m, ft-lb) | |
|
(2) |
PHV cable |
(5) |
Lock nut |
T1: |
3.5 (0.36, 2.6) |
|
(3) |
PHV (Pressure hold valve) |
(6) |
To clutch pedal |
T2: |
18 (1.8, 13.0) |