ABS > ABS Control Module and Hydraulic Control Unit (ABSCM&H/U)

REPLACEMENT

CAUTION:

Because the seal of the ABSCM cannot be replaced, do not pull or peel it by lifting it up.

Because the screw of the H/U will become slightly worn in every replacement procedure, 5 times is the maximum number of times for replacement. If a problem is found such as not being able to torque the screw to specifications even before 5 replacement operations are performed, replace the H/U body.

When installing the ABSCM, always use new screws.

When the sealing surface of the ABSCM or H/U is dirty or damaged and it cannot be removed or repaired, replace with a new part.

1. Remove the ABSCM&H/U bracket.

2. To prevent entry of foreign objects and brake fluid leakage, plug the oil pressure port of the ABSCM&H/U using a screw plug, etc.

3. Set the pump motor section of the removed ABSCM&H/U face down on a vise.

NOTE:

Before securing a part on vise, set cushioning material such as wooden blocks, aluminum plate, or shop cloth between the part and the vise.

(1)

Aluminum plate, etc.

(2)

Vise

4. Using TORX® BIT E5, remove the four screws of ABSCM.

NOTE:

These screws cannot be reused.

5. Slowly pull out the ABSCM upward from the H/U.

NOTE:

To prevent damaging of coil section, remove the ABSCM straight up from H/U without twisting.

6. Make sure there is no dirt or damage on the sealing surface of the H/U.

CAUTION:

Do not clean the ABSCM&H/U by applying compressed air.

Even if damage is found on the H/U seal, do not attempt repair by filing or with a metal scraper. To remove the seal residue, always use a plastic scraper. Do not use chemical such as paint thinner, etc., to clean.

7. Position the coil of the new ABSCM to align with the H/U valve.

8. To prevent deformation of the ABSCM housing cover, hold the corner of ABSCM and install it to the H/U without tilting.

9. Using a TORX® BIT E5, attach/tighten new screws in the order of (1) through (4).

CAUTION:

Always use new screws.

Tightening torque:

1.5 N·m (0.15 kgf-m, 1.1 ft-lb)

10. Check that there is no foreign matter in mating surface between the ABSCM&H/U.

11. Using a TORX® BIT E5, tighten the screws in the order of (1) through (4) again.

Tightening torque:

3 N·m (0.3 kgf-m, 2.2 ft-lb)

12. Check that there is no gap in the mating surface between ABSCM and H/U.

13. Install the ABSCM&H/U to the vehicle.