FUEL INJECTION (FUEL SYSTEMS)(H4DO) > Intake Manifold
1. Install the intake manifold onto cylinder heads.
NOTE:
Use a new gasket.
Tightening torque:
25 N·m (2.5 kgf-m, 18.1 ft-lb)
2. Connect the fuel delivery hose (A) and evaporation hose (B) to the fuel pipe.
NOTE:
If fuel hoses or clamps are damaged, replace them with new parts.
Tightening torque:
(A) 1.25 N·m (0.13 kgf-m, 0.94 ft-lb)
3. Connect the knock sensor connector.
4. Install the secondary air pipe.
Tightening torque:
(A) 9 N·m (0.92 kgf-m, 6.6 ft-lb)
(B) 19 N·m (1.9 kgf-m, 14 ft-lb)
5. Install the EGR pipe to intake manifold.
Tightening torque:
34 N·m (3.4 kgf-m, 24.6 ft-lb)
6. Connect the connector to the ignition coil.
7. Connect the connector to the oil flow control solenoid valve.
8. Connect the connectors to camshaft position sensor.
9. Connect the connector to oil pressure switch (A).
10. Connect the connector to crankshaft position sensor.
11. Connect the connector to engine coolant temperature sensor.
12. Connect the PCV hose (A) to intake manifold.
13. Connect the connector to front oxygen (A/F) sensor and rear oxygen sensor.
14. Connect the engine harness connectors (B) to the bulkhead harness connectors.
15. Connect the brake booster hose (A).
16. Connect the engine coolant hoses (A) to the throttle body.
17. Install the power steering pump and reservoir tank.
(1) Install the reservoir tank to the bracket.
(2) Connect the connector (A) to the power steering pressure switch.
(3) Install the installation bolt of the power steering pump bracket.
Tightening torque:
22 N·m (2.2 kgf-m, 15.9 ft-lb)
(4) Install the power steering pipes onto the fuel pipe protector RH.
Tightening torque:
13 N·m (1.3 kgf-m, 9.4 ft-lb)
20. Connect the connector to the fuel pump relay.
21. Install the passenger’s side front side sill cover.
23. Connect the battery ground cable to the battery.