MECHANICAL(H4DO) > Engine Trouble in General
NOTE:
“RANK” shown in the chart refers to the possibility of the cause of trouble in order “Very often” to “Rarely”
A — Very often
B — Sometimes
C — Rarely
|
Symptom |
Problem parts etc. |
Possible cause |
RANK |
|
1. Engine does not start. | |||
|
1) Starter does not turn. |
Starter |
Defective battery-to-starter harness |
B |
|
Defective starter switch |
C | ||
|
Defective inhibitor switch or neutral switch |
C | ||
|
Defective starter |
B | ||
|
Battery |
Improper connection of terminal |
A | |
|
Run-down battery |
A | ||
|
Defective charging system |
B | ||
|
Excessive friction |
Seizure of crankshaft and connecting rod bearing |
C | |
|
Seized camshaft |
C | ||
|
Seized or stuck piston and cylinder |
C | ||
|
2) Initial combustion does not occur. |
Starter |
Defective starter |
C |
|
A | |||
|
Fuel line |
Defective fuel pump and relay |
A | |
|
Clogged fuel line |
C | ||
|
Lack of or insufficient fuel |
B | ||
|
Timing belt |
Degradation, etc. |
B | |
|
Defective timing |
B | ||
|
Compression |
Incorrect valve clearance |
C | |
|
Loosened spark plug or defective gasket |
C | ||
|
Loosened cylinder head bolt or defective head gasket |
C | ||
|
Improper valve sealing |
C | ||
|
Defective valve stem |
C | ||
|
Worn or broken valve spring |
B | ||
|
Worn or stuck piston rings, cylinder and piston |
C | ||
|
Incorrect valve timing |
B | ||
|
Improper engine oil (low viscosity) |
B | ||
|
3) Initial combustion occurs. |
A | ||
|
Intake system |
Defective intake manifold gasket |
B | |
|
Defective throttle body gasket |
B | ||
|
Fuel line |
Defective fuel pump and relay |
C | |
|
Clogged fuel line |
C | ||
|
Lack of or insufficient fuel |
B | ||
|
Timing belt |
Degradation, etc. |
B | |
|
Defective timing |
B | ||
|
Compression |
Incorrect valve clearance |
C | |
|
Loosened spark plug or defective gasket |
C | ||
|
Loosened cylinder head bolt or defective head gasket |
C | ||
|
Improper valve sealing |
C | ||
|
Defective valve stem |
C | ||
|
Worn or broken valve spring |
B | ||
|
Worn or stuck piston rings, cylinder and piston |
C | ||
|
Incorrect valve timing |
B | ||
|
Improper engine oil (low viscosity) |
B | ||
|
4) Engine stalls after initial combustion. |
A | ||
|
Intake system |
Loosened or cracked intake duct |
B | |
|
Loosened or cracked PCV hose |
C | ||
|
Loosened or cracked vacuum hose |
C | ||
|
Defective intake manifold gasket |
B | ||
|
Defective throttle body gasket |
B | ||
|
Dirty air cleaner element |
C | ||
|
Fuel line |
Clogged fuel line |
C | |
|
Lack of or insufficient fuel |
B | ||
|
Timing belt |
Degradation, etc. |
B | |
|
Defective timing |
B | ||
|
Compression |
Incorrect valve clearance |
C | |
|
Loosened spark plug or defective gasket |
C | ||
|
Loosened cylinder head bolt or defective head gasket |
C | ||
|
Improper valve sealing |
C | ||
|
Defective valve stem |
C | ||
|
Worn or broken valve spring |
B | ||
|
Worn or stuck piston rings, cylinder and piston |
C | ||
|
Incorrect valve timing |
B | ||
|
Improper engine oil (low viscosity) |
B | ||
|
2. Rough idle and engine stall |
A | ||
|
Intake system |
Loosened or cracked intake duct |
A | |
|
Loosened or cracked PCV hose |
A | ||
|
Loosened or cracked vacuum hose |
A | ||
|
Defective intake manifold gasket |
B | ||
|
Defective throttle body gasket |
B | ||
|
Defective PCV valve |
C | ||
|
Loosened oil filler cap |
B | ||
|
Dirty air cleaner element |
C | ||
|
Fuel line |
Defective fuel pump and relay |
C | |
|
Clogged fuel line |
C | ||
|
Lack of or insufficient fuel |
B | ||
|
Timing belt |
Defective timing |
C | |
|
Compression |
Incorrect valve clearance |
B | |
|
Loosened spark plug or defective gasket |
B | ||
|
Loosened cylinder head bolt or defective head gasket |
B | ||
|
Improper valve sealing |
B | ||
|
Defective valve stem |
C | ||
|
Worn or broken valve spring |
B | ||
|
Worn or stuck piston rings, cylinder and piston |
B | ||
|
Incorrect valve timing |
A | ||
|
Improper engine oil (low viscosity) |
B | ||
|
Lubrication system |
Incorrect oil pressure |
B | |
|
Defective rocker cover gasket |
C | ||
|
Cooling system |
Overheating |
C | |
|
Others |
Evaporative emission control system malfunction |
A | |
|
Stuck or damaged throttle valve |
B | ||
|
Accelerator cable out of adjustment |
C | ||
|
3. Low output, hesitation and poor acceleration |
A | ||
|
Intake system |
Loosened or cracked intake duct |
A | |
|
Loosened or cracked PCV hose |
A | ||
|
Loosened or cracked vacuum hose |
B | ||
|
Defective intake manifold gasket |
B | ||
|
Defective throttle body gasket |
B | ||
|
Defective PCV valve |
B | ||
|
Loosened oil filler cap |
B | ||
|
Dirty air cleaner element |
A | ||
|
Fuel line |
Defective fuel pump and relay |
B | |
|
Clogged fuel line |
B | ||
|
Lack of or insufficient fuel |
C | ||
|
Timing belt |
Defective timing |
B | |
|
Compression |
Incorrect valve clearance |
B | |
|
Loosened spark plug or defective gasket |
B | ||
|
Loosened cylinder head bolt or defective head gasket |
B | ||
|
Improper valve sealing |
B | ||
|
Defective valve stem |
C | ||
|
Worn or broken valve spring |
B | ||
|
Worn or stuck piston rings, cylinder and piston |
C | ||
|
Incorrect valve timing |
A | ||
|
Improper engine oil (low viscosity) |
B | ||
|
Lubrication system |
Incorrect oil pressure |
B | |
|
Cooling system |
Overheating |
C | |
|
Over-cooling |
C | ||
|
Others |
Evaporative emission control system malfunction |
A | |
|
4. Surging |
A | ||
|
Intake system |
Loosened or cracked intake duct |
A | |
|
Loosened or cracked PCV hose |
A | ||
|
Loosened or cracked vacuum hose |
A | ||
|
Defective intake manifold gasket |
B | ||
|
Defective throttle body gasket |
B | ||
|
Defective PCV valve |
B | ||
|
Loosened oil filler cap |
B | ||
|
Dirty air cleaner element |
B | ||
|
Fuel line |
Defective fuel pump and relay |
B | |
|
Clogged fuel line |
B | ||
|
Lack of or insufficient fuel |
C | ||
|
Timing belt |
Defective timing |
B | |
|
Compression |
Incorrect valve clearance |
B | |
|
Loosened spark plug or defective gasket |
C | ||
|
Loosened cylinder head bolt or defective head gasket |
C | ||
|
Improper valve sealing |
C | ||
|
Defective valve stem |
C | ||
|
Worn or broken valve spring |
C | ||
|
Worn or stuck piston rings, cylinder and piston |
C | ||
|
Incorrect valve timing |
A | ||
|
Improper engine oil (low viscosity) |
B | ||
|
Cooling system |
Overheating |
B | |
|
Others |
Evaporative emission control system malfunction |
C | |
|
5. Engine does not return to idle. |
A | ||
|
Intake system |
Loosened or cracked vacuum hose |
A | |
|
Others |
Stuck or damaged throttle valve |
A | |
|
Accelerator cable out of adjustment |
B | ||
|
6. Dieseling (Run-on) |
A | ||
|
Cooling system |
Overheating |
B | |
|
Others |
Evaporative emission control system malfunction |
B | |
|
7. After burning in exhaust system |
A | ||
|
Intake system |
Loosened or cracked intake duct |
C | |
|
Loosened or cracked PCV hose |
C | ||
|
Loosened or cracked vacuum hose |
B | ||
|
Defective PCV valve |
B | ||
|
Loosened oil filler cap |
C | ||
|
Timing belt |
Defective timing |
B | |
|
Compression |
Incorrect valve clearance |
B | |
|
Loosened spark plug or defective gasket |
C | ||
|
Loosened cylinder head bolt or defective head gasket |
C | ||
|
Improper valve sealing |
B | ||
|
Defective valve stem |
C | ||
|
Worn or broken valve spring |
C | ||
|
Worn or stuck piston rings, cylinder and piston |
C | ||
|
Incorrect valve timing |
A | ||
|
Lubrication system |
Incorrect oil pressure |
C | |
|
Cooling system |
Over-cooling |
C | |
|
Others |
Evaporative emission control system malfunction |
C | |
|
8. Knocking |
A | ||
|
Intake system |
Loosened oil filler cap |
B | |
|
Timing belt |
Defective timing |
B | |
|
Compression |
Incorrect valve clearance |
C | |
|
Incorrect valve timing |
B | ||
|
Cooling system |
Overheating |
A | |
|
9. Excessive engine oil consumption |
Intake system |
Loosened or cracked PCV hose |
A |
|
Defective PCV valve |
B | ||
|
Loosened oil filler cap |
C | ||
|
Compression |
Defective valve stem |
A | |
|
Worn or stuck piston rings, cylinder and piston |
A | ||
|
Lubrication system |
Loosened oil pump attaching bolts and defective gasket |
B | |
|
Defective oil filter O-ring |
B | ||
|
Defective crankshaft oil seal |
B | ||
|
Defective rocker cover gasket |
B | ||
|
Loosened oil drain plug or defective gasket |
B | ||
|
Loosened oil pan fitting bolts or defective oil pan |
B | ||
|
10. Excessive fuel consumption |
A | ||
|
Intake system |
Dirty air cleaner element |
A | |
|
Timing belt |
Defective timing |
B | |
|
Compression |
Incorrect valve clearance |
B | |
|
Loosened spark plug or defective gasket |
C | ||
|
Loosened cylinder head bolt or defective head gasket |
C | ||
|
Improper valve sealing |
B | ||
|
Defective valve stem |
C | ||
|
Worn or broken valve spring |
C | ||
|
Worn or stuck piston rings, cylinder and piston |
B | ||
|
Incorrect valve timing |
B | ||
|
Lubrication system |
Incorrect oil pressure |
C | |
|
Cooling system |
Over-cooling |
C | |