MECHANICAL(H4DO) > General Description

COMPONENT

1. TIMING BELT

(1)

Timing belt cover No. 2 (RH)

(11)

Exhaust cam sprocket (LH)

Tightening torque:N·m (kgf-m, ft-lb)

(2)

Timing belt guide (MT model)

(12)

Timing belt

T1:

5 (0.5, 3.7)

(3)

Crank sprocket

(13)

Belt idler No. 2

T2:

9.75 (1.0, 7.2)

(4)

Timing belt cover No. 2 (LH)

(14)

Belt idler

T3:

24.5 (2.5, 18.1)

(5)

Tensioner bracket

(15)

Timing belt cover (LH)

T4:

39 (4.0, 28.9)

(6)

Automatic belt tension adjuster ASSY

(16)

Front belt cover

T5:

(7)

Belt idler

(17)

Timing belt cover (RH)

T6:

(8)

Exhaust cam sprocket (RH)

(18)

O-ring

T7:

(9)

Intake cam sprocket (RH)

(19)

Crank pulley (DOHC non-turbo model)

T8:

6.4 (0.65, 4.7)

(10)

Intake cam sprocket (LH)

(20)

Crank pulley (DOHC turbo model)

T9:

3.4 (0.3, 2.5)

       

T10:

25 (2.5, 18.4)

2. CYLINDER HEAD AND CAMSHAFT

(1)

Rocker cover (RH)

(15)

Cylinder head (LH)

(29)

Oil pipe (RH)

(2)

Rocker cover gasket (RH)

(16)

Intake camshaft (LH)

(30)

Stud bolt

(3)

Camshaft cap (Front RH)

(17)

Exhaust camshaft (LH)

(31)

Union screw with filter (with protrusion)

(4)

Intake camshaft cap (Rear RH)

(18)

Camshaft cap (Front LH)

(32)

Union screw without filter (without protrusion)

(5)

Intake camshaft (RH)

(19)

Intake camshaft cap (Rear LH)

   

(6)

Oil flow control solenoid valve

(20)

Exhaust camshaft cap (Rear LH)

Tightening torque:N·m (kgf-m, ft-lb)

(7)

Exhaust camshaft cap (Rear RH)

(21)

Rocker cover gasket (LH)

T1:

(8)

Gasket

(22)

Rocker cover (LH)

T2:

8 (0.8, 5.9)

(9)

Oil return cover

(23)

Oil filler cap

T3:

9.75 (1.0, 7.2)

(10)

Exhaust camshaft (RH)

(24)

Gasket

T4:

6.4 (0.65, 4.7)

(11)

Cylinder head bolt

(25)

Oil filler duct

T5:

20 (2.0, 14.5)

(12)

Oil seal

(26)

O-ring

T6:

29 (3.0, 21.4)

(13)

Cylinder head (RH)

(27)

Oil pipe (LH)

T7:

(14)

Cylinder head gasket

(28)

Gasket

   

3. CYLINDER HEAD AND VALVE ASSEMBLY

(1)

Exhaust valve

(5)

Intake valve oil seal

(9)

Valve lifter

(2)

Intake valve

(6)

Valve spring

(10)

Exhaust valve oil seal

(3)

Cylinder head

(7)

Retainer

(11)

Intake valve guide

(4)

Valve spring seat

(8)

Retainer key

(12)

Exhaust valve guide

4. CYLINDER BLOCK

DOHC Non-turbo model

(1)

Oil pressure switch

(18)

Oil strainer

Tightening torque:N·m (kgf-m, ft-lb)

(2)

Cylinder block (RH)

(19)

Gasket

T1:

5 (0.5, 3.7)

(3)

Service hole plug

(20)

Oil pan

T2:

6.4 (0.65, 4.7)

(4)

Gasket

(21)

Drain plug

T3:

10 (1.0, 7.4)

(5)

Oil separator cover

(22)

Metal gasket

T4:

First 12 (1.2, 8.9)

(6)

Water by-pass pipe (model with ATF warmer)

(23)

Oil level gauge guide

 

Second 12 (1.2, 8.9)

(7)

Oil pump

(24)

Oil filter

T5:

25 (2.5, 18.4)

(8)

Front oil seal

(25)

Gasket

T6:

(9)

Rear oil seal

(26)

Water pump hose

T7:

44 (4.5, 32.5)

(10)

O-ring

(27)

Plug (models with oil cooler)

T8:

45 (4.6, 33.2)

(11)

Service hole cover

(28)

Plug (models without oil cooler)

T9:

54 (5.3, 39.8)

(12)

Cylinder block (LH)

(29)

Connector (models without oil cooler)

T10:

69 (7.0, 50.9)

(13)

Water pump

(30)

Seal

T11:

70 (7.1, 51.6)

(14)

Baffle plate

(31)

Washer

T12:

16 (1.6, 11.8)

(15)

Oil cooler (models with oil cooler)

(32)

Seal washer

T13:

36 (3.7, 26.6)

(16)

Water bypass pipe (models with oil cooler)

(33)

Water by-pass pipe (model without ATF warmer)

   

(17)

Connector (models with oil cooler)

       

DOHC Turbo model

(1)

Oil pressure switch

(17)

Water by-pass pipe

Tightening torque:N·m (kgf-m, ft-lb)

(2)

Cylinder block (RH)

(18)

Connector

T1:

5 (0.5, 3.6)

(3)

Service hole plug

(19)

Oil strainer

T2:

6.4 (0.65, 4.7)

(4)

Gasket

(20)

Gasket

T3:

10 (1.0, 7.2)

(5)

Oil separator cover

(21)

Oil pan

T4:

25 (2.5, 18.1)

(6)

Water by-pass pipe

(22)

Drain plug

T5:

(7)

Oil pump

(23)

Metal gasket

T6:

70 (7.1, 50.6)

(8)

Front oil seal

(24)

Oil level gauge guide

T7:

First 12 (1.2, 8.7)

(9)

Rear oil seal

(25)

Oil filter

 

Second 12 (1.2, 8.7)

(10)

O-ring

(26)

Gasket

T8:

16 (1.6, 11.6)

(11)

Service hole cover

(27)

Water pump hose

T9:

44 (4.5, 33)

(12)

Cylinder block (LH)

(28)

Plug

T10:

54 (5.3, 39)

(13)

Water pump

(29)

Seal

T11:

45 (4.6, 33)

(14)

Baffle plate

(30)

Gasket

T12:

69 (7.0, 50.9)

(15)

Adapter

(31)

Washer

   

(16)

Oil cooler

(32)

Seal washer

   

5. CRANKSHAFT AND PISTON

DOHC Non-turbo model

(1)

Flywheel (MT model)

(9)

Piston pin

(17)

Crankshaft bearing #1, #3

(2)

Ball bearing (MT model)

(10)

Snap ring

(18)

Crankshaft bearing #2, #4

(3)

Reinforcement (AT model)

(11)

Connecting rod nut

(19)

Crankshaft bearing #5

(4)

Drive plate (AT model)

(12)

Connecting rod

   

(5)

Top ring

(13)

Connecting rod bearing

Tightening torque:N·m (kgf-m, ft-lb)

(6)

Second ring

(14)

Connecting rod cap

T1:

45 (4.6, 33.2)

(7)

Oil ring

(15)

Crankshaft

T2:

72 (7.3, 52.8)

(8)

Piston

(16)

Woodruff key

   

DOHC Turbo model

(1)

Flywheel (MT model)

(9)

Piston pin

(17)

Crankshaft bearing #1, #3

(2)

Ball bearing (MT model)

(10)

Snap ring

(18)

Crankshaft bearing #2, #4

(3)

Reinforcement (AT model)

(11)

Connecting rod bolt

(19)

Crankshaft bearing #5

(4)

Drive plate (AT model)

(12)

Connecting rod

   

(5)

Top ring

(13)

Connecting rod bearing

Tightening torque:N·m (kgf-m, ft-lb)

(6)

Second ring

(14)

Connecting rod cap

T1:

52 (5.3, 38.4)

(7)

Oil ring

(15)

Crankshaft

T2:

72 (7.3, 52.8)

(8)

Piston

(16)

Woodruff key

   

6. ENGINE MOUNTING

DOHC Non-turbo model

(1)

Front cushion rubber

(2)

Front engine mounting bracket

Tightening torque:N·m (kgf-m, ft-lb)

       

T1:

35 (3.6, 25.8)

       

T2:

42 (4.3, 31.0)

       

T3:

85 (8.7, 62.7)

DOHC Turbo model

(1)

Heat shield cover

(3)

Front engine mounting bracket

Tightening torque:N·m (kgf-m, ft-lb)

(2)

Front cushion rubber

   

T1:

35 (3.6, 25.8)

       

T2:

42 (4.3, 31.0)

       

T3:

85 (8.7, 62.7)