NOTE:
Apply grease to the following parts before assembly.
• Sleeve bearing
• Pinion shaft rotational portion
• Shaft spline portion
• Inside of reduction system
• Lever fulcrum/Clutch rotational portion
1. Install the overrunning clutch to the shaft assembly.
2. Use the following procedures to install stopper to the shaft assembly.
(1) Use the appropriate tool (such as the right size of socket wrench) to lightly tap on the ring to insert it into the shaft groove.
(2) Using the ST, press the stopper into the ring.
|
(A) |
Ring |
|
(B) |
Stopper |
3. Be careful of the following to install the shaft assembly to the front bracket.
(1) Lever direction
(2) Internal gear position
4. Install the plate.
|
(A) |
Plate |
5. Install the planetary gear.
6. Be careful of the installation position to install the packing A and B.
|
(A) |
Packing A |
|
(B) |
Packing B |
7. Install the armature to the yoke assembly.
8. Align the yoke assembly with the groove and install it to the front bracket.
9. Use the following procedures to install the brush holder to the yoke assembly.
(1) Push the brush into the brush holder, then use the appropriate tool (such as the right size of socket wrench) to fasten in position.
(2) Align the brush holder with the groove in the yoke assembly, and slide to install.
10. Align the rear cover groove with the brush holder assembly to install.
|
(A) |
Brush holder ASSY |
|
(B) |
Rear cover |
11. Install the rear cover set.
|
(A) |
Rear cover set |
12. Use the following procedures to install the switch assembly to the front bracket.
(1) Insert the plunger and plunger spring into the switch assembly.
(2) Hook the protrusion on the plunger onto the lever end, then install to the front bracket.
|
(A) |
Switch ASSY |
13. Connect the switch assembly terminal M connector.
|
(A) |
Terminal M |