STARTING/CHARGING SYSTEMS(H4SO) > Generator

ASSEMBLY

Assemble in the reverse order of disassembly.

1. Pull-out of the brush

Before assembling, push the brush into the brush holder. Then pass a wire through the hole [dia. 1 mm (0.08 in), Length: 4 to 5 cm (1.6 to 2.0 in)] and fasten at that position.

CAUTION:

After re-assembling, remove the wire.

(A)

Wire

2. Install the ball bearings.

(1) Set the ball bearings in the front cover, then securely install an appropriate tool (such as a socket wrench of proper size) to the bearing outer race.

(2) Using a press to press the ball bearings into the specified location.

(3) Install the bearing retainer.

3. Use a press to install the bearings (rear side) to the rotor shaft.

4. Heat the bearing box inside the rear cover to [50 to 60° C (122 to 140° F] and push the rear bearings into the rear cover.

CAUTION:

Do not apply grease to the rear bearings. If there is any oil on the bearing box, remove it completely.

5. After re-assembling, manually turn the pulley to check that the rotor rotates smoothly.