CAUTION:
Before installing the oil pan, clean the mating surface of oil pan and engine block.
1. Make sure that the seals (A) are installed securely on the buffle plate in a direction as shown in the figure below.
2. Install the baffle plate.
Tightening torque:
6.4 N·m (0.65 kgf-m, 4.7 ft-lb)
3. Install the oil strainer to cylinder block.
NOTE:
Use new O-rings.
Tightening torque:
10 N·m (1.0 kgf-m, 7.2 ft-lb)
4. Tighten the stay of strainer with baffle plate together.
Tightening torque:
6.4 N·m (0.65 kgf-m, 4.7 ft-lb)
5. Apply liquid gasket to the mating surfaces, and install the oil pan.
NOTE:
Install within 5 min. after applying liquid gasket.
Liquid gasket:
THREE BOND 1207C (Part No. 004403012) or equivalent
6. Tighten the bolts which install oil pan to engine block.
Tightening torque:
5 N·m (0.5 kgf-m, 3.6 ft-lb)
|
(A) |
Oil pan |
|
(B) |
Oil strainer |
|
(C) |
Baffle plate |
|
(D) |
Cylinder block |
7. Lower the engine onto front crossmember.
8. Tighten the nuts which install front cushion rubber onto front crossmember.
NOTE:
Make sure the front cushion rubber mounting bolts (A) and locator (B) are securely installed.
Tightening torque:
85 N·m (8.7 kgf-m, 63 ft-lb)
9. Install the front and center exhaust pipe. (Non-turbo model) 
NOTE:
Use a new gasket.
10. Install the under cover.
11. Lower the vehicle.
CAUTION:
When lowering the vehicle, lower the lift-up device and wire ropes at the same time.
12. Remove the lifting device and wire ropes.
13. Install the pitching stopper.
Tightening torque:
T1: 50 N·m (5.1 kgf-m, 36.9 ft-lb)
T2: 58 N·m (5.9 kgf-m, 42.8 ft-lb)
14. Install the radiator upper brackets.
15. Install the air intake duct and air cleaner case. (Non-turbo model)
16. Install the intercooler. (Turbo model)
17. Install the air intake boot and air cleaner upper cover. (Turbo model)
18. Connect the connector to the mass air flow & intake air temperature sensor.
19. Install the front wheels.
20. Connect the battery ground cable to the battery.
21. Refill the engine oil.
22. Install the collector cover. (Turbo model)